Wacker Neuson M 1000, Operator'S Manual

Page 1: ...Operator s manual Drive motor M1000 M2000 M3000 for modular internal vibrator HMS 07 2013 5100002951en 002...

Page 2: ...Manufacturer Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German...

Page 3: ...uring the operation of modular internal vibrator 19 3 9 Maintenance 19 4 Safety and information labels 21 5 Scope of delivery 25 6 Structure and function 26 6 1 Application 26 6 2 Field of application...

Page 4: ...6 14 Disposal 58 14 1 Disposal of waste electrical and electronic equipment 58 15 Accessories 59 15 1 Special wrench for flexible shaft 59 15 2 Pipe thread seal 59 15 3 Special lubricant for flexible...

Page 5: ...hine in accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Plea...

Page 6: ...warning notice indicates immediate hazards that result in serious injury or even death X Danger can be avoided by the following the actions mentioned WARNING This warning notice indicates possible haz...

Page 7: ...uson affiliate or your Wacker Neuson dealer You can find the addresses in the Internet at www wackerneuson com The address of the manufacturer is located at the beginning of this operator s manual 2 3...

Page 8: ...n that uniquely identifies your machine This infor mation is needed to order spare parts and when requesting additional technical information X Enter the information of your machine into the following...

Page 9: ...ents The machine may only be operated with allowable flexible shafts and vibrator heads made by Wacker Neuson The machine may not be used for the following purposes Connecting non authorized component...

Page 10: ...no problem to install accessories that are available in the Wacker Neuson product range of your machine Please refer to the installation regulations in this operator s manual Do not drill into the hou...

Page 11: ...gn and quality Only use accessories from Wacker Neuson Non compliance will exempt the manufacturer from all liability Exclusion of liability Wacker Neuson will refuse to accept liability for injuries...

Page 12: ...here is visible damage or defects Have any damage or defects eliminated immediately 3 2 Qualification of the operating personnel Operator qualifications Only trained personnel are permitted to start a...

Page 13: ...sure that no persons or animals are within the danger zone 3 3 Protective gear Work clothing Clothing should be appropriate i e should be close fitting but not restrict your movement When on construct...

Page 14: ...e machine switch it off and pull the plug out of the plug receptacle Allow the motor to cool down Transporting the machine Secure the machine on the transport device against tilting falling or slippin...

Page 15: ...ation Checks before starting work atusing the HMS Check the following points before beginning work Connection value of the machine State of the individual components Allowable combinations and connect...

Page 16: ...ff the machine Switch off the machine and pull the plug out of the plug receptacle in the following situations Before breaks If you are not using the machine Before storing the machine wait until it h...

Page 17: ...of the vibrator head Make sure the air inlets and outlets are unobstructed 3 7 Safety during the operation of electric appliances Specific regulations for electrical appliances Observe the safety info...

Page 18: ...t protective switch Isolation earth leakage monitor IT net Note Observe the respective national safety regulations Extension cable Accessories The machine may only be operated with undamaged and teste...

Page 19: ...emperatures Otherwise the insulation current conducting parts can be damaged Information on the permis sible temperature range can be found in the chapter Technical data 3 8 Safety during the operatio...

Page 20: ...e sure to clean it each time you have fin ished using it Do not use gasoline or solvents Danger of explosion Do not use high pressure washers Permeating water can damage the machine When electrical eq...

Page 21: ...and information labels Your machine has adhesive labels containing the most important instructions and safety information Make sure that all the labels are kept legible Replace any missing or illegib...

Page 22: ...ock or fire hazard Do not submerge in water Please refer to UL LABEL on device for SPECIFIC WATTAGE Avoid exposure to chemicals Do not abuse This device does not guard against elec tric shocks resulti...

Page 23: ...ard against electric shocks resulting from A pos sible defect or faults in an extension cor or wiring supplying the GFCI or B short circuits between hot and neutral conductors If necessary use only wi...

Page 24: ...fety and information labels 24 100_0101_ls_0006 fm 6 UL label GROUND FAULT CIRCUIT INTER RUPTER 2 POLE UNIT GFA15 AUTO RESET CLASS A RATING 120VAC 60HZ 15A 1800W LEVITON MFG CO INC Item Label Descript...

Page 25: ...k General safety instructions The HMS consists of several components see the Technical Data chapter Drive motor Flexible shaft optional Vibrator head optional Note The components that are marked as op...

Page 26: ...hen the vibrator head is immersed into the fresh concrete The fresh concrete is simultaneously cooling the vibrator head Note The concrete is being compressed for as long as bubbles of air arise GFCI...

Page 27: ...chapter The quick disconnect coupler is opened with the T handle enabling a quick re placement and secure connection of the flexible shaft to the drive motor Air inlet and outlet An air stream enters...

Page 28: ...automatically 7 2 Components of the HMS Depending on the working conditions you may be able to combine these com ponents in a variety of configurations Information about the configuration of an HMS ca...

Page 29: ...exible shaft components optional 7 4 Vibrator head components optional Item Designation Item Designation 1 Connection to drive motor 3 Bend protection 2 Coupling 4 Connection to vibrator head Item Des...

Page 30: ...thedrive motor on or into a suitable transport vehicle Operating position 2 Wind up the power cable Note Do not kink the power cable 3 Place the flexible shaft incl vibrator head in or on a suitable...

Page 31: ...or head on the flexible shaft 1 Clamp flexible shaft in a vice with prism jaws 2 Place pipe thread seal on the thread of the flexible shaft 3 Place the vibrator head with the thread on the flexible sh...

Page 32: ...he drive motor and make sure it engages so that the shaft core fully enters the shaft core adapter on the drive motor 6 Release the T handle 7 Turn the flexible shaft until the quick disconnect couple...

Page 33: ...in the drive motor X Check the carrying belt accessory for damage Checking the mains X Check if mains or power distribution on the construction site have the correct operating voltage see nameplate of...

Page 34: ...chine Danger of injuries from uncontrolled starting of the machine X Deactivate the machine before connection to the electric power supply WARNING Danger of electric shock and short circuit Serious in...

Page 35: ...ts between hot and neutral conduc tors X Electric shocks resulting from possible defects or faults in an extension cord or other wiring supplying the GFCI Item Designation Description 1 Test push butt...

Page 36: ...ngths and cross sec tion areas of extension cables 3 Insert the plug into the plug receptacle 4 Press push butten Test on GFCI Inside the GFCI a leakage current will be simulated to test the switching...

Page 37: ...ick up the protective hose so that the vibrator head does not thrash about 3 Switch on the machine via the ON OFF switch Note For flexible shafts over 2 m ask a helper to pick up the vibrator head off...

Page 38: ...sible if the vibrator head comes into contact with the concrete reinforcement The connection of the concrete to the reinforcement can be lost The machine can be damaged The result of the compacting de...

Page 39: ...exible shaft coupling from the drive coupling 3 Release the T handle 4 Set down the machine securely on a firm and level surface so that the drive motor cannot tip over fall or slide away CAUTION The...

Page 40: ...after each use 1 Clean the vibrator head and flexible shaft with water Note You can remove concrete residue when the machine is running by im mersing the vibrator head in gravel 2 Wipe the drive motor...

Page 41: ...G Improper handling can result in injury or serious material damage X Read and follow all safety instructions of this operator s manual see chapter Safety WARNING Electrical voltage Injuries from elec...

Page 42: ...laced Have these tasks carried out by the service department of your Wacker Neuson contact person Visual inspection of all parts for damage Checking the GFCI for proper functioning Machine cleaner Air...

Page 43: ...FCI check for any damage cracks or X ON OFF switch on the drive motor to check the function X See the Use and Operation chapter for how to check the GFCI for proper functioning Check wear dimensions o...

Page 44: ...essure washers or steam jet clean ers X Wipe the drive motor and the Flexible shaft with a damp and clean cloth X Clean the ventilation slots with a suitable non metallic tool X Clean the vibrator hea...

Page 45: ...a complete standstill 3 Pull the plug from the plug receptacle 4 Loosen the screw and remove the cover 5 Filter element remove and wash with cold water Note Replace the filter element if it is stained...

Page 46: ...both sides of the drive motor with a suitable flat head screwdriver and remove with the O ring 2 Mark the position and location of the carbon brush with a pencil for reinstall ing 3 Remove carbon bru...

Page 47: ...st be replaced Inserting the carbon brushes 1 Install carbon brush on both sides of drive motor Pay attention to the origi nal position and location of used carbon brushes to avoid damage and spar kin...

Page 48: ...rge pipe wrench or special wrench accessory 4 Remove the shaft core completely from the protective hose 5 Wipe off the shaft core with a clean lint free cloth Note Do not clean the shaft core or the p...

Page 49: ...tic bushing with a pulling tool if necessary 3 Wipe off bearing surface with a clean lint free cloth 4 Push in a new plastic bushing 5 Place the retaining clip on with the concave side to the inside u...

Page 50: ...shaft core lubricates the special lubricant 2 Guide the shaft core in the shaft core adapter of the vibrator head 3 Place pipe thread seal accessory on the thread of the coupling 4 Screw the coupling...

Page 51: ...e vibrator head Let the lower tube be exchanged by your Wacker Neuson contact if the wear di mensions are reached at a certain point Vibrator head Wear dimension Original dimension mm in mm in H 25 H...

Page 52: ...exible shaft with a wire brush and cleaning agent 5 Clamp the vibrator head in the area of the connecting piece 6 Unscrew the housing from the connecting piece with a large pipe wrench Changing the oi...

Page 53: ...with a large pipe wrench 3 Place pipe thread seal on the thread of the flexible shaft 4 Place the vibrator head with the thread on the flexible shaft while guiding the shaft core into the shaft core...

Page 54: ...achine parts replaced Rotor schleift am Stator Drive motor runs normally but over heated Air cleaner ventilation grill or ventilation slots are plugged Remove dirt replace air cleaner if necessary Too...

Page 55: ...repaired Water in thedrive motor Defect in the drive motor Have the machine repaired Control lamp does not light up No line voltage 1 Pull the plug from the plug re ceptacle 2 Check power cable for da...

Page 56: ...CE A vibrator head which is too large or flexible shaft which is too long overloads the drive Excessive wear and damage of the components is possible X Only use allowable combinations of components Th...

Page 57: ...bination 100_0101_ot_0001 fm 57 Vibrator head Drive motor Flexible shafts SM0 S SM1 S SM2 S SM3 S SM4 S SM5 S SM7 S SM9 S H 35 H 35S M 1000 M 2000 M 3000 H 35HA H 45 H 45S H 45HA H 50HA H 55 H 65 M 10...

Page 58: ...ubt ask the sales outlet about the proper disposal procedure for B2B electrical equipment in your country and ensure you dispose of the device in accordance with the valid legal guidelines Please also...

Page 59: ...thread seal is needed for sealing the thread connection between the vi brator head and the flexible shaft as well as between coupling and flexible shaft 15 3 Special lubricant for flexible shafts The...

Page 60: ...ible shafts use a carrying belt to make the work easier You can carry the drive motor with the carrying belt if you must often change po sition WARNING Improper use of accessories can result in injury...

Page 61: ...in 500 19 7 Width mm in 170 6 7 Height mm in 210 8 3 Length of cable m ft 0 5 1 6 Weight kg lb 5 5 12 1 6 2 13 7 8 3 18 3 Plug NEMA 5 15P 14W47 Engine type Universal motor Rated input power kW 1 20 1...

Page 62: ...ngth m ft 1 0 3 3 2 0 6 6 4 0 13 1 Weight kg lb 1 5 3 2 2 5 5 5 4 3 9 4 Designation Unit SM0 S SM1 S SM2 S SM3 S Length m ft 0 5 1 6 1 0 3 3 2 0 6 6 3 0 9 8 Weight kg lb 1 3 2 9 2 7 6 0 4 3 9 5 5 9 13...

Page 63: ...295 11 6 410 16 1 310 12 2 Weight kg lb 1 3 2 9 0 8 1 8 2 1 4 7 1 7 3 6 Oil specification Synthetic oil Oil quantity l 0 010 0 015 Designation Unit H45 H45 S H55 H65 Vibration range in air mm in 2 7...

Page 64: ...in 2 1 0 1 2 1 0 1 3 0 0 1 3 5 0 1 Vibrations 1 min 12 000 Vibrations Hz 200 Bottle shape Square Bottle diameter diagonal mm in 26 1 0 36 1 4 45 1 8 50 2 0 Length of vibrator head mm in 380 15 0 405...

Page 65: ...use an extension cable with a length of 25 m The machine has an input voltage of 120 V According to the table the extension cable must feature a cross section area of 2 5 mm2 WARNING Electrical voltag...

Page 66: ...16 Technical data 66 100_0101_td_0011 fm US Machine Machine Voltage V Extension ft Cross section area of cable AWG M1000 120 1 90 16 142 14 224 12 M2000 M3000 120 1 60 16 95 14 149 12 235 10...

Page 67: ...conductor Plug connection without grounded conductor contact I Connection of all conductive housing components to the grounded conductor Plug connection with grounded conductor contact II Reinforced...

Page 68: ...s diameter 12 5 mm 0 5 in 3 Protected against touch with a tool diameter 2 5 mm 0 01 in Protected against small foreign objects with diameter 2 5 mm 0 01 in 4 Protected against touch with a wire diame...

Page 69: ......

Page 70: ......