Wacker Neuson PG1, Operator'S Manual

Page 1: ...Operator s Manual Pump PG1 5200025395 01 0115 5 2 0 0 0 2 5 3 9 5 EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...equesting parts or service for this machine Machine documentation From this point forward in this documentation Wacker Neuson Production Americas LLC will be referred to as Wacker Neuson Keep a copy o...

Page 4: ...te Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device desig...

Page 5: ...2 Label Meanings 14 3 Operation 15 3 1 Preparing the Machine for First Use 15 3 2 Machine Components 16 3 3 Machine Components Descriptions 16 3 4 Recommended Fuel 17 3 5 Refueling the Machine 18 3 6...

Page 6: ...Table of Contents PG1 wc_bo5200025395_01_FM10TOC fm 6 7 Technical Data 28 7 1 Engine 28 7 2 Pump 28 7 3 Dimensions 29 8 AEM Safety Manual 31...

Page 7: ...ial personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or seriou...

Page 8: ...warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids Pumping water containing solids Pumping hot or volatile fluids that result in pump cavitation Operat...

Page 9: ...Application area Be aware of the application area Keep unauthorized personnel children and pets away from the machine Remain aware of changing positions and the movement of other equipment and person...

Page 10: ...e where it can tip roll slide or fall The pump must be secure before operating Position the pump on a firm flat surface Do not open the pump housing cover while the pump is operating or start the pump...

Page 11: ...rate the machine with a known problem or deficiency All repairs and adjustments shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Remain...

Page 12: ...ive Equipment PPE while servicing or maintaining this machine Close fitting work clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed footwear In additio...

Page 13: ...d wipe the machine dry before starting Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Re install the fuel tank cap afte...

Page 14: ...M10 fm 14 Labels PG1 2 Labels 2 1 Label Locations 2 2 Label Meanings wc_gr012512 A A Danger Asphyxiation hazard Engines emit carbon monoxide Do not run the machine indoors or in an enclosed area Warni...

Page 15: ...for damage If there is visible damage do not operate the machine Contact your Wacker Neuson dealer immediately for assistance 3 Take inventory of all items included with the machine and verify that al...

Page 16: ...ine Components 3 3 Machine Components Descriptions a b c d e f g h j k Ref Description Ref Description a Handle f Primer button b Priming plug g Throttle lever c Discharge port h Stop switch d Suction...

Page 17: ...s contents Some states and provinces require this information to be posted on the fuel pump The following is the Wacker Neuson approved percentage of oxygenates ETHANOL ethyl or grain alcohol 10 by vo...

Page 18: ...eck 3 Re install the fuel cap Result The procedure to refuel the machine is now complete WARNING Fire hazard Fuel and its vapors are extremely flammable Burning fuel can cause severe burns Keep all so...

Page 19: ...nnect the strainer c to the suction hose Always use a strainer on the end of the suction hose to prevent pulling in debris which could clog the pump or jam the impeller This procedure continues on the...

Page 20: ...and turns Prime the pump 5 Prime the pump To do so a Open the priming plug f b With the suction hose submerged fill the pump housing full of water NOTICE Do not operate the machine without priming th...

Page 21: ...ion 2 Set the stop switch to the ON position b 3 Close the choke lever c If the engine is cold or the temperature is low set the choke lever to the CLOSED position c1 If the engine is hot or the tempe...

Page 22: ...y variable between the low speed position and the high speed position no tools are required to adjust the position of the throttle lever In the low speed position f engine speed is approximately 4 700...

Page 23: ...gency Shutdown Procedure If a breakdown accident occurs while the machine is operating follow the procedure below 1 Stop the engine 2 Remove the obstruction 3 Unkink the hoses 4 Allow the machine to c...

Page 24: ...ources Responsible disposal also prevents toxic chemicals and materials from harming the environment The operating fluids in this machine including fuel engine oil and grease may be considered hazardo...

Page 25: ...ed on the expected outside air temperature See the table below WARNING Most used liquids from this machine such as oil gasoline grease etc contain small amounts of materials that can cause cancer and...

Page 26: ...an and adjust spark plug and electrodes Check and adjust valve clearance Note 2 Replace fuel lines Replace fuel tank cap Clean fuel tank Overhaul engine if necessary Note 2 Note 1 Initial oil change s...

Page 27: ...strainer partially clogged Suction hose damaged Air leak at suction port Pump too high above water line Engine speed too low Prime the pump Clean or remove debris Repair or replace suction hose Repai...

Page 28: ...wer rated speed1 kW hp 0 81 1 1 7 000 rpm Operating speed maximum rpm 7 000 100 Operating speed minimum rpm 4 700 100 Fuel type Regular unleaded gasoline Fuel tank capacity L gal 0 50 0 13 Fuel consum...

Page 29: ...wc_td000640gb_FM10 fm 29 PG1 Technical Data 7 3 Dimensions mm in wc_gr012486 218 4 mm 8 6 in 320 1 mm 12 6 in 335 3 mm 13 2 in...

Page 30: ...wc_td000640gb_FM10 fm 30 Technical Data PG1 Notes...

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Page 44: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...