Wacker Neuson PG2A, Operator'S Manual

Page 1: ...Operator s Manual Pump PG2A Type PG2A Document 5000184844 Date 0818 Revision 13 Language EN 5 0 0 0 1 8 4 8 4 4...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...NG Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm WARNING Cancer and Reproductive Harm www P65Warning...

Page 4: ...CALIFORNIA Proposition 65 Warning wc_tx004643en fm 4 Notes...

Page 5: ...the performance or safety standards of its machines The information contained in this manual is based on machines manufactured up until the time of publication Wacker Neuson reserves the right to chan...

Page 6: ...ker Neuson Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachments or modifications may have the following conse quences Serious in...

Page 7: ...ted Notified Body No 0038 71 Fenchurch Street London EC3M 4BS United Kingdom Directives and Standards We hereby declare that this product meets and complies with the relevant regulations and requireme...

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Page 9: ...ls 18 2 1 Label Locations 18 2 2 Label Meanings 19 3 Lifting and Transporting 21 4 Operation 22 4 1 Preparing the Machine for First Use 22 4 2 Recommended Fuel 22 4 3 Before Starting 23 4 4 Starting 2...

Page 10: ...35 5 11 Adjusting the Idle Speed 35 5 12 Long Term Storage 36 6 Troubleshooting 37 7 Technical Data 38 7 1 Engine 38 7 2 Machine 39 7 3 Sound Measurements 39 7 4 Dimensions 39 8 Emission Control Syst...

Page 11: ...al personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or serious...

Page 12: ...y damage the machine or seriously injure the operator or other persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Pumping flamm...

Page 13: ...injury from improper lifting techniques Projectile hazard from discharge Crushing hazards from a tipping or falling pump To protect yourself and others make sure you thoroughly read and understand the...

Page 14: ...Damage to equipment and injury to the user may result Do not pump volatile flammable or low flash point fluids These fluids could ignite or explode Do not pump corrosive chemicals or water containing...

Page 15: ...used The machine should be stored in a clean dry location out of the reach of children 1 4 Operator Safety while Using Internal Combustion Engines Operating safety When operating the pump Keep the are...

Page 16: ...ventilated area Replace the fuel tank cap after refueling When refueling the engine Do not smoke Do not refuel a hot or running engine Do not refuel the engine near sparks or open flames Do not refue...

Page 17: ...e gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive Keep the area around the muffler free of debris...

Page 18: ...Labels PG 2A 18 wc_si000416gb fm 2 Labels 2 1 Label Locations wc_gr000833 A C D E G F B H...

Page 19: ...om windows doors and vents Read the Operator s Manual No sparks flames or burning objects near the machine Stop the engine before refueling B WARNING Hot surface C CAUTION Read and understand the supp...

Page 20: ...ost or damaged When ordering parts or requesting service information you will always be asked to specify the model number item number revision number and serial number of the unit H WARNING This produ...

Page 21: ...fting equipment is attached securely and has enough weight bearing capacity to lift or hold the pump safely Remain aware of the location of other people nearby when lifting the pump Transporting the m...

Page 22: ...facturer s instructions Use of oxygenated fuels Some conventional gasolines are blended with alcohol These gasolines are collectively referred to as oxygenated fuels If you use an oxygenated fuel be s...

Page 23: ...ged Continued operation may cause water damage to engine 5 Check that hoses are securely attached to pump Suction hose b must not have any air leaks Tighten hose clamps c and couplings d Check that di...

Page 24: ...ghtly to left d1 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light f that w...

Page 25: ...lly thin walled collapsible hoses Rigid hoses similar to those used as suction hoses may also be used as discharge hoses Note Suction and discharge hoses are available from Wacker Neuson Contact your...

Page 26: ...Procedure If a breakdown accident occurs while the machine is operating follow the procedure below 1 Stop the engine 2 Turn off the fuel supply 3 Remove any obstructions 4 Unkink the hoses 5 Allow th...

Page 27: ...2 Periodic Maintenance Schedule The table below lists basic machine maintenance Tasks designated with check marks may be performed by the operator Tasks designated with square bullet points require sp...

Page 28: ...mp housing 1 Remove drain plug b from pump housing and drain any water left in pump 2 Loosen the four knobs holding the pump cover a and remove cover 3 Clean out dirt and debris Inspect impeller and v...

Page 29: ...housing but do not remove impeller 2 Measure the distance d of volute 3 Measure the distance e of impeller 4 Subtract the distance e from d 5 d e f clearance 6 The clearance between the volute and th...

Page 30: ...s b 2 Remove mechanical seal spring c and carbon face d from crankshaft 3 Remove mechanical seal ceramic face e and L ring f 4 Clean engine shaft remove any rust Also clean contact surface of ceramic...

Page 31: ...during operation and remains hot for a while after stopping the engine Do not touch the muffler while it is hot 1 Remove spark plug and inspect it 2 Replace plug if the insulator is cracked or chipped...

Page 32: ...flash point solvents for cleaning the air cleaner A fire or explosion could result To service 1 Remove air cleaner cover a Inspect element b for holes or tears Replace element if damaged 2 Wash elemen...

Page 33: ...id in accordance with environmental protection legislation 3 Install the drain plug 4 Fill the engine crankcase with the recommended oil up to the level of the plug opening c See Technical Data for oi...

Page 34: ...1 Turn the fuel valve off 2 Remove the sediment cup a and the O ring b 3 Wash the sediment cup in a nonflammable solvent 4 Dry and install the sediment cup 5 Replace the O ring with a new one 6 Turn...

Page 35: ...e speed See Technical Data Note On some engines the pilot screw is fitted with a limiter cap c to prevent excessive enrichment of the air fuel mixture in order to comply with emission regulations The...

Page 36: ...ing and drain out any water left in the housing 2 Remove pump cover and clean inside of pump housing Coat inside of pump with a light film of oil to reduce corrosion A spray can of oil works well for...

Page 37: ...ngine speed too low Adjust speed Suction strainer partially plugged Clean strainer Impeller worn Adjust clearance by adding shims or replace impeller Volute insert worn or damaged Adjust clearance or...

Page 38: ...her Engine Engine Make Honda Engine Model GX120K1WKT2 GX120K1WKT4 Max Rated Power Rated Speed kW Hp 2 6 3 5 3600 rpm Operating Speed rpm 3600 100 Spark Plug type NGK BPR 6ES Electrode Gap mm in 0 7 0...

Page 39: ...103 dB A These sound values were determined according to ISO 3744 for the sound power level LWA and ISO 6081 for the sound pressure level LpA at the operator s location 7 4 Dimensions mm in Pump Weig...

Page 40: ...tems Information and Warranty Gasoline The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada 8 1 Emission Control Systems Warranty Statement S...

Page 41: ...wish to thank the members of the Association of Equipment Manufacturers for their invaluable contributions in preparing this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 2015 by the Associa...

Page 42: ...y from the manufacturer Keep this safety manual and the manufacturer s manual s with the machine at all times Read and understand all applicable manuals before operating this pump or any other piece o...

Page 43: ...the manufacturer be trained including actual operation and know the safety rules and regulations for the job site It is a good safety practice to point out and explain safety signs and practices to ot...

Page 44: ...ill be expected to obey OSHA enforces federal laws within the United States that apply to the safe operation application and maintenance of equipment on some job sites It is the employer s responsibil...

Page 45: ...ds If your pump is engine driven do not operate in the presence of toxic volatile or explosive gases Refer to the owner s manual or consult with the manufacturer for proper pump materials if you are t...

Page 46: ...cool Remove the key to prevent fans from unexpectedly starting Ensure the coolers and engine compartment are clean and free from debris which could ignite and cause a fire If the machine is air coole...

Page 47: ...hing nearby Carefully raise the forks and tilt the pump back slightly until it is approximately 4 6 inches off the ground and carefully transport as needed Check the overall height to ensure complianc...

Page 48: ...tioning and their readings are within the operating range Run an Operating Check Do not use a machine that is not in proper operating condition It is your responsibility to check the condition of all...

Page 49: ...se A pump should not be operated against a closed valve or other no ow conditions Refer to the pump manufacturer s recommended practice for start up operation and shut down procedures DO NOT close dow...

Page 50: ...combustion engines in an enclosed area always make provisions to pipe exhaust fumes to the outside Exhaust Fumes Can Kill do not operate engine driv en pump equipment in a confined or enclosed space w...

Page 51: ...plug connections lay in water Locate the pump so that the cord cannot fall into any water or be submerged by rising water unless the pump is designed for such use NEVER handle energized power cords w...

Page 52: ...ou have the necessary skill information correct tools and proper equipment to do the job safely Be sure to maintain the equipment according to the manufacturer s instructions Regularly check the opera...

Page 53: ...y of other working equipment Make sure there is adequate light ventilation and clearance Remove oil grease or water to eliminate any slippery surfaces Clean around the area to be serviced to minimize...

Page 54: ...ength in feet 50 100 150 6 8 10 12 14 16 16 16 16 14 14 12 16 14 14 14 12 12 14 12 12 12 10 10 Check oil level ONLY when pump is cool USE ONLY recommended oil per manufacturer s recommendation INSPECT...

Page 55: ...r appropriate eye protection Hydraulic fluid can cause permanent eye injury When venting or filling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief val...

Page 56: ...ases especially when being charged Keep arcs sparks ames and lighted tobacco away Do not smoke near batteries Keep them away from arcs sparks and open flames Provide adequate ventilation Never check t...

Page 57: ...e if necessary After testing shut down and check the work you performed Recheck all fluid levels before releasing the equipment for operation All parts should be inspected during repair and replaced i...

Page 58: ...basic rules of safety will help to build good judgment in all situations Our objective is to help you develop establish and maintain good safety habits to make operating a portable pump easier and sa...

Page 59: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

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