Wacker Neuson PS2 1503L, Operator'S Manual

Page 1: ...Operator s Manual Pump PS2 1503L 2203L PSA2 1503L 2203L Type PS2 1503L 2203L PSA2 1503L 2203L Document 5000184994 Date 1019 Revision 06 Language EN 5 0 0 0 1 8 4 9 9 4...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...n ordering parts or requesting service information be prepared to provide the machine model number item number revision number and serial number Expectations for information in this manual This manual...

Page 4: ...service center according to written instructions published by Wacker Neu son Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachment...

Page 5: ...istance 13 2 6 Installation 14 2 7 Checks to Make Before Installation 15 2 8 Electrical Wiring 16 2 9 Cable Assembly 17 2 10 Electrical Circuit Diagram 18 2 11 Operation 19 2 12 Operating Water Level...

Page 6: ...84994_06TOC fm Table of Contents PS2 PSA2 1503L 2203L 4 Technical Data 32 4 1 Standard Specifications 32 4 2 Operating Specifications 33 4 3 Dimensions 34 5 AEM Safety Manual 35 6 EC Declaration of Co...

Page 7: ...potential personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or...

Page 8: ...der warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids Pumping hot or volatile fluids that result in pump cavitation Operating the pump outside of produ...

Page 9: ...clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed footwear 1 3 Operating and Electrical Safety This pump has not been investigated for use in swimming...

Page 10: ...n you will always be asked to specify the model number item number revision number and serial number of the unit CAUTION Do not attempt to operate this product before reading the Operator s Manual and...

Page 11: ...10 4 7 6 9 15 wc_gr010499 Ref Description Ref Description 1 Lifting handle 9 Lubricant 2 Coupling 10 Seal dust V ring 3 Protective packing 11 Shaft sleeve 4 Oil plug 12 Rear liner 5 Pump casing 13 Oi...

Page 12: ...erate the pump if the maximum water pressure in the area exceeds 0 3 MPa discharge pressure Do not use this pump in liquids other than water such as oil salt water or organic solvents Contact your Wac...

Page 13: ...insulation resistance of the motor Reference insulation resistance 20M or greater Note The reference insulation resistance 20M or greater is the value when the pump is new or has been repaired For the...

Page 14: ...ion of water Proper plug must be provided according to local codes and standards Refer to wiring diagram Do not use this pump in liquids other than water such as oil salt water or organic solvents Use...

Page 15: ...resistance between each core lead and the ground lead Reference insulation resistance 20M or greater Note The reference insulation resistance 20M or greater is the value when the pump is new or has b...

Page 16: ...nnecting the power supply Before connecting leads to the terminal strip make certain the power supply is disconnected i e through circuit breakers to avoid electrical shock shorting or unexpected star...

Page 17: ...s not become excessively bent or twisted Do not allow the cable to rub against a structure in a way that might damage it Repair or replace a cut or damaged cable immediately Submerging the cable Do no...

Page 18: ...use use a time delay fuse with this pump wc_gr007099 1 2 3 Br L Gr B G Y Ref Description Ref Description 1 Circle thermal protector 3 Ground 2 Coil Wire Colors B Black V Violet Or Orange G Green W Whi...

Page 19: ...nails or other metal objects are sucked into the pump Never start the pump while it is suspended The pump may jerk and crush extremities Never start the pump when people are standing next to it A cur...

Page 20: ...ating Water Level CAUTION Pump damage current leakage or electrical shock hazards Do not operate the pump below the C W L Continuous running Water Level indicated below wc_gr010500 C W L Pump Model C...

Page 21: ...sion 15a By adding an extension the lowest starting level W2 can be adjusted to fall within the range indicated by W3 A suitable extension can be fabricated from a stainless steel rod as shown in the...

Page 22: ...water level drops below the electrode level sensor a timer is activated The pump keeps operating No electric current Timer activates Operation remains drainage Falls 3 The pump keeps operating for app...

Page 23: ...wc_tx001296gb fm 23 PS2 PSA2 1503L 2203L Operation wc_gr007336 1 2 3 4 5...

Page 24: ...nt Note Always determine the cause of the problem and resolve it before resuming operation Simply repeating cycles of stopping and restarting will end up damaging the pump Do not continue operation at...

Page 25: ...esentative 4 Consult your nearest dealer or Wacker Neuson representative regarding overhauls Pump Daily Monthly Every 6 months or 3000 hours Every 2 years Measure operating current Compare with rated...

Page 26: ...lure to follow this precaution may result in a serious accident from electrical shock or unexpected starting of the pump motor Washing the pump Remove accumulated matter from the surface of the pump a...

Page 27: ...this case the pump will need to be disassembled and repaired Replacing Lubricant Remove the oil plug and packing Drain all the lubricant then replace it with the specified amount Note Worn lubricant a...

Page 28: ...on representative Improper repairs can result in electrical leakage electrical shock fire or water leaks After reassembly always perform a test operation before resuming use of the pump Improper assem...

Page 29: ...2 Unscrew the hex bolts and remove them along with the flat washers 2 Remove the strainer stand the fixing plate 4 and the pump casing 5 3 Unscrew and remove the impeller nut 6 the hex nut 7 and the...

Page 30: ...eve 10 and impeller 9 on the pump shaft 3 Place the washer 8 on the pump shaft Thread and tighten the hex nut 7 and impeller nut 6 onto the pump shaft 4 Fit the fixing plate 4 inside the pump casing 5...

Page 31: ...remove any debris Low voltage Provide the rated voltage or make sure the cable assembly extension is the proper standard Wrong power frequency Check the nameplate to identify the correct frequency Rep...

Page 32: ...haft seal Double mechanical seal Bearing Shielded ball bearing Motor Specification Dry submersible induction motor 2 pole Insulation Class E Protection system Circle thermal protector Lubricant SAE 10...

Page 33: ...3L PSA2 1503L PS2 2203L PSA2 2203L Pump Electric power V Ph Hz 400 3 50 Rated current A 3 3 4 3 Starting method Direct on line Operating speed rpm 2870 Discharge mm in 50 2 Output kW Hp 1 5 2 2 2 3 Ma...

Page 34: ...0 mm 9 4 in 187 mm 7 4 in 240 mm 9 4 in 3 1 in 80 mm B C A Pump Model A B C PS2 1503L 392 mm 15 4 in 310 mm 12 2 in 396 mm 15 6 in PSA2 1503L 482 mm 19 0 in 400 mm 15 7 in 486 mm 19 1 in PS2 2203L 412...

Page 35: ...wish to thank the members of the Association of Equipment Manufacturers for their invaluable contributions in preparing this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 2015 by the Associa...

Page 36: ...y from the manufacturer Keep this safety manual and the manufacturer s manual s with the machine at all times Read and understand all applicable manuals before operating this pump or any other piece o...

Page 37: ...the manufacturer be trained including actual operation and know the safety rules and regulations for the job site It is a good safety practice to point out and explain safety signs and practices to ot...

Page 38: ...ill be expected to obey OSHA enforces federal laws within the United States that apply to the safe operation application and maintenance of equipment on some job sites It is the employer s responsibil...

Page 39: ...ds If your pump is engine driven do not operate in the presence of toxic volatile or explosive gases Refer to the owner s manual or consult with the manufacturer for proper pump materials if you are t...

Page 40: ...cool Remove the key to prevent fans from unexpectedly starting Ensure the coolers and engine compartment are clean and free from debris which could ignite and cause a fire If the machine is air coole...

Page 41: ...hing nearby Carefully raise the forks and tilt the pump back slightly until it is approximately 4 6 inches off the ground and carefully transport as needed Check the overall height to ensure complianc...

Page 42: ...tioning and their readings are within the operating range Run an Operating Check Do not use a machine that is not in proper operating condition It is your responsibility to check the condition of all...

Page 43: ...se A pump should not be operated against a closed valve or other no ow conditions Refer to the pump manufacturer s recommended practice for start up operation and shut down procedures DO NOT close dow...

Page 44: ...combustion engines in an enclosed area always make provisions to pipe exhaust fumes to the outside Exhaust Fumes Can Kill do not operate engine driv en pump equipment in a confined or enclosed space w...

Page 45: ...plug connections lay in water Locate the pump so that the cord cannot fall into any water or be submerged by rising water unless the pump is designed for such use NEVER handle energized power cords w...

Page 46: ...ou have the necessary skill information correct tools and proper equipment to do the job safely Be sure to maintain the equipment according to the manufacturer s instructions Regularly check the opera...

Page 47: ...y of other working equipment Make sure there is adequate light ventilation and clearance Remove oil grease or water to eliminate any slippery surfaces Clean around the area to be serviced to minimize...

Page 48: ...ength in feet 50 100 150 6 8 10 12 14 16 16 16 16 14 14 12 16 14 14 14 12 12 14 12 12 12 10 10 Check oil level ONLY when pump is cool USE ONLY recommended oil per manufacturer s recommendation INSPECT...

Page 49: ...r appropriate eye protection Hydraulic fluid can cause permanent eye injury When venting or filling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief val...

Page 50: ...ases especially when being charged Keep arcs sparks ames and lighted tobacco away Do not smoke near batteries Keep them away from arcs sparks and open flames Provide adequate ventilation Never check t...

Page 51: ...e if necessary After testing shut down and check the work you performed Recheck all fluid levels before releasing the equipment for operation All parts should be inspected during repair and replaced i...

Page 52: ...basic rules of safety will help to build good judgment in all situations Our objective is to help you develop establish and maintain good safety habits to make operating a portable pump easier and sa...

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Page 55: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

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