Wacker Neuson PS2A 800, Operator'S Manual

Page 1: ...Operator s Manual Pump PS2 800 PS2A 800 Type PS2 800 PS2A 800 Document 5000185068 Date 1019 Revision 09 Language EN 5 0 0 0 1 8 5 0 6 8...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...ovide the machine model number item number revision number and serial number Expectations for information in this manual This manual provides information and procedures to safely operate and maintain...

Page 4: ...ker Neuson service center according to written instructions published by Wacker Neuson Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts...

Page 5: ...5 3 4 Preparing for Installation 16 3 5 Checks to Make Before Installation 16 3 6 Discharge Fittings 17 3 7 Electrical Wiring 17 3 8 Connecting the Power Supply 18 3 9 Cable Assembly 19 4 Operation 20...

Page 6: ...bo5000185068_09TOC fm 6 5 8 Reassembly 30 5 9 Troubleshooting 31 6 Technical Data 32 6 1 Standard Specifications 32 6 2 Operating Specifications 33 6 3 Dimensions 34 35 37 7 Schematics 8 AEM Safety Ma...

Page 7: ...potential personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or...

Page 8: ...der warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids Pumping hot or volatile fluids that result in pump cavitation Operating the pump outside of produ...

Page 9: ...he machine must not be accessed or operated by Children People impaired by alcohol or drugs Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while operating this...

Page 10: ...sociated potential risks and hazards Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while servicing or maintaining this machine Close fitting work clothes that...

Page 11: ...er item number revision number and serial number of the unit CAUTION Do not attempt to operate this product before reading the Operator s Manual and understanding its contents Mishandling of this prod...

Page 12: ...ock or fire If the pump is not lowered into place correctly it may fall and be damaged or cause injury Do not under any circumstances install or move the pump by suspending it from the cable assembly...

Page 13: ...ponents 1 2 2 7 8 9 10 11 12 13 14 3 4 5 6 wc_gr010490 2 Ref Description Ref Description 1 Lifting handle 8 Seal mechanical 2 Coupling 9 Lubricant 3 Oil lifter 10 Seal dust 4 Oil plug 11 Sleeve 5 Cove...

Page 14: ...y Check the model number to make sure it is the product that was ordered Be certain it is the correct voltage and frequency Note If there is any problem with the product as shipped contact your neares...

Page 15: ...l the pump in a location with sufficient water level where water collects readily Note See Operating Water Level for the water level necessary for operation The discharge end of the hose should be loc...

Page 16: ...d plug is used Use the megohmmeter to measure the insulation resistance between the cable assembly prongs and ground When connection leads are used With the megohmmeter measure the insulation resistan...

Page 17: ...e the hose in place 3 7 Electrical Wiring Always make sure the pump is equipped with the specified overload protectors and fuses or breakers so as to prevent electrical shock from a current leak or pu...

Page 18: ...ck shorting or fire Draw power from a dedicated power outlet rated at 15A or above Sharing the outlet with other equipment may cause overheating at the branch outlet and could result in fire NOTICE Be...

Page 19: ...first seal the wires completely in a molded protective sleeve to prevent electrical leakage electrical shock or fire Do not allow the cable assembly wires or power supply plug to become wet Make sure...

Page 20: ...y and motor insulation resistance Reference insulation resistance 20 M or greater Note The reference insulation resistance 20 M or greater is the value when the pump is new or has been repaired For th...

Page 21: ...power immediately and consult your nearest dealer or Wacker Neuson representative Continuing to operate the pump under abnormal conditions may result in electrical shock fire or current leakage Operat...

Page 22: ...elow the C W L Continuous running Water Level indicated below Failure to observe this condition may result in damage to the pump current leakage or electrical shock Operating Water Level CAUTION wc_gr...

Page 23: ...noise heavy vibration and malfunctioning 4 4 Operating Cycle of Automatic Type Stage Level Relay Unit Pump Water Level 1 When electrodes b of level relay units a submerge under water the resulting ele...

Page 24: ...00 4 5 Emergency Shutdown Procedure Perform the procedure below if a breakdown accident occurs while the machine is operating 1 Turn off the pump 2 Disconnect the power supply 3 Contact the rental yar...

Page 25: ...esentative regarding overhauls Pump Weekly Monthly Every 1000 hrs Every 2000 hrs Measure insulation resistance Reference insulation resistance 1M or greater 1 Measure operating current Compare with ra...

Page 26: ...tly Any cracks in the surface should be repaired by cleaning that area drying it and then applying a touch up coating Note Touch up paint is not supplied Note that some kinds of damage or looseness ma...

Page 27: ...ed to be disassembled and repaired Replacing Lubricant Remove the oil plug and drain all the lubricant then replace it with the specified amount Note Worn lubricant and other waste products should be...

Page 28: ...uson representative Improper repairs can result in electrical leakage electrical shock fire or water leaks After reassembly always perform a test operation before resuming use of the pump Improper ass...

Page 29: ...th a box wrench or other tool remove the acorn nut 6 lockwasher 7 and washer 8 then remove the impeller 9 shaft sleeve 10 and V ring 11 from the shaft 3 Remove the wear plate 12 from the oil casing 13...

Page 30: ...ly The raised portion should face the oil casing 13 Press the wear plate firmly onto the surface 3 Replace the V ring and shaft sleeve as one piece 4 Align the impeller keyway with the rotor shaft key...

Page 31: ...age Provide the rated voltage or make sure the cable assembly extension is the proper standard Wrong power frequency Check the nameplate and replace the pump or the impeller Extended operation with a...

Page 32: ...emi vortex type Shaft seal Double mechanical seal Bearing Shielded ball bearing Motor Specification Dry submersible induction motor 2 pole Insulation Class E Protection system Circle thermal protector...

Page 33: ...uding the cable assembly Part No PS2 800 0620452 only PS2 800 PSA2 800 Pump Electric power V Ph Hz 110 1 50 230 1 50 Rated current A 9 6 5 0 Starting method Capacitor run Discharge mm in 50 2 Output k...

Page 34: ...wc_td000364gb_FM10 fm 34 Technical Data PS2 800 PSA2 800 6 3 Dimensions mm in...

Page 35: ...se use a time delay fuse with this pump R Br W L G G Y R Br W L G G Y R W R W G 6 6 5 B W G 5 7 7 4 4 9 8 10 1 2 3 1 2 3 PS2 800 PSA2 800 wc_gr007021 Ref Description Ref Description 1 Capacitor 6 Grou...

Page 36: ...7gb_FM10 fm 36 Schematics PS2 800 PSA2 800 Wire Colors B Black V Violet Or Orange G Green W White Pr Purple L Blue Y Yellow Sh Shield P Pink Br Brown LL Light Blue R Red Cl Clear G Y Green Yellow T Ta...

Page 37: ...wish to thank the members of the Association of Equipment Manufacturers for their invaluable contributions in preparing this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 2015 by the Associa...

Page 38: ...y from the manufacturer Keep this safety manual and the manufacturer s manual s with the machine at all times Read and understand all applicable manuals before operating this pump or any other piece o...

Page 39: ...the manufacturer be trained including actual operation and know the safety rules and regulations for the job site It is a good safety practice to point out and explain safety signs and practices to ot...

Page 40: ...ill be expected to obey OSHA enforces federal laws within the United States that apply to the safe operation application and maintenance of equipment on some job sites It is the employer s responsibil...

Page 41: ...ds If your pump is engine driven do not operate in the presence of toxic volatile or explosive gases Refer to the owner s manual or consult with the manufacturer for proper pump materials if you are t...

Page 42: ...cool Remove the key to prevent fans from unexpectedly starting Ensure the coolers and engine compartment are clean and free from debris which could ignite and cause a fire If the machine is air coole...

Page 43: ...hing nearby Carefully raise the forks and tilt the pump back slightly until it is approximately 4 6 inches off the ground and carefully transport as needed Check the overall height to ensure complianc...

Page 44: ...tioning and their readings are within the operating range Run an Operating Check Do not use a machine that is not in proper operating condition It is your responsibility to check the condition of all...

Page 45: ...se A pump should not be operated against a closed valve or other no ow conditions Refer to the pump manufacturer s recommended practice for start up operation and shut down procedures DO NOT close dow...

Page 46: ...combustion engines in an enclosed area always make provisions to pipe exhaust fumes to the outside Exhaust Fumes Can Kill do not operate engine driv en pump equipment in a confined or enclosed space w...

Page 47: ...plug connections lay in water Locate the pump so that the cord cannot fall into any water or be submerged by rising water unless the pump is designed for such use NEVER handle energized power cords w...

Page 48: ...ou have the necessary skill information correct tools and proper equipment to do the job safely Be sure to maintain the equipment according to the manufacturer s instructions Regularly check the opera...

Page 49: ...y of other working equipment Make sure there is adequate light ventilation and clearance Remove oil grease or water to eliminate any slippery surfaces Clean around the area to be serviced to minimize...

Page 50: ...ength in feet 50 100 150 6 8 10 12 14 16 16 16 16 14 14 12 16 14 14 14 12 12 14 12 12 12 10 10 Check oil level ONLY when pump is cool USE ONLY recommended oil per manufacturer s recommendation INSPECT...

Page 51: ...r appropriate eye protection Hydraulic fluid can cause permanent eye injury When venting or filling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief val...

Page 52: ...ases especially when being charged Keep arcs sparks ames and lighted tobacco away Do not smoke near batteries Keep them away from arcs sparks and open flames Provide adequate ventilation Never check t...

Page 53: ...e if necessary After testing shut down and check the work you performed Recheck all fluid levels before releasing the equipment for operation All parts should be inspected during repair and replaced i...

Page 54: ...basic rules of safety will help to build good judgment in all situations Our objective is to help you develop establish and maintain good safety habits to make operating a portable pump easier and sa...

Page 55: ...s 5 0 6 4 40 61 3 s 01 7 g 1 1 4 3 61 DQLHO HLSSHUW 0DQDJLQJ LUHFWRU 7VXUXPL XURSH PE DKOHUVWUD H VVHOGRUI HUPDQ 2 1 0 0 7 3 3 5 10 7 C5 12 3 0 0 6 0 71 5 1 21 1 6 5 16 1 0 0 3 2 1 0 j 3 0 0 10 C5 0 9...

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Page 57: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

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