Wacker Neuson PS3 1500, Operator'S Manual

Page 1: ...5000187821 03 0112 5 0 0 0 1 8 7 8 2 1 Operator s Manual Pump PS3 1500 PS3 2200 EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...edures to safely operate and maintain the above Wacker Neuson model s For your own safety and to reduce the risk of injury carefully read understand and observe all instructions described in this manu...

Page 4: ...Foreword PS3 1500 PS3 2200 4 wc_tx002040gb fm Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts attachments or modifications...

Page 5: ...um Allowable Water Pressure 15 3 5 Preparing for installation 15 3 6 Checks to Make Before Installation 17 3 7 Changing the Operating Voltage 18 3 8 Precautions in Installation 20 3 9 Electrical Wirin...

Page 6: ...6 wc_bo5000187821_03TOC fm Table of Contents PS3 1500 PS3 2200 6 Technical Data 34 6 1 Standard Specifications 34 6 2 Operating Specifications 60 Hz 35 7 Schematics 36 8 AEM Safety Manual 39...

Page 7: ...tial personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or s...

Page 8: ...her persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids Pumping hot or volatile...

Page 9: ...lasses with side shields Hearing protection Safety toed footwear Replacement parts When replacement parts are required for this machine use only Wacker Neuson replacement parts or those parts equivale...

Page 10: ...ciated potential risks and hazards Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while servicing or maintaining this machine Close fitting work clothes that do...

Page 11: ...and understanding its contents Mishandling of this product may result in explosion fire or electrical shock Do not pull on the power cord or use the power cord to lift the pump Always use a dedicated...

Page 12: ...ion to its center of gravity and weight If it is not lowered into place correctly it may fall and be damaged or cause injury When transporting the pump by hand be sure to employ manpower commensurate...

Page 13: ...ts Ref Description Ref Description 1 Coupling 9 Dust Seal 2 Mechanical Seal 10 Wear Ring 3 Gasket 11 Oil Housing 4 Sleeve 12 Impeller 5 Cable Assembly 13 Volute 6 Lifting Handle 14 Strainer 7 Lubrican...

Page 14: ...r other problems 3 3 Application Area If the pump is used to drain a swimming pool the pump must be connected to a Ground Fault Interrupter GFI If the pump is used in fountains the pump must be connec...

Page 15: ...ng for installation Before installing the pump at a work site you will need to have the following tools and instruments ready Insulation resistance tester megohmmeter AC voltmeter AC ammeter clamp on...

Page 16: ...Installation PS3 1500 PS3 2200 16 wc_tx001974gb fm Notes...

Page 17: ...lation resistance 20MW or greater is the value when the pump is new or has been repaired For the reference value after installation see Maintenance and Inspection DO NOT measure the insulation resista...

Page 18: ...Remove the four bolts c lockwashers d and flat washers e that fasten the housing cover j to the motor bracket 3 7 2 Carefully lift the housing cover NOTICE Avoid entangling the power cord lead wires...

Page 19: ...ed NOTICE Replace the O ring or gasket if either shows signs of damage or wear 3 7 7 Lower the housing cover onto the motor bracket Align the housing cover as shown 3 7 8 Fasten the housing cover to t...

Page 20: ...earth If the hose is crimped near the pump air can become trapped in the pump and cause idle running If large quantities of earth are sucked up damage resulting from friction in the pump can lead to...

Page 21: ...use the pump without first grounding it properly Failure to ground it can lead to electrical shock from a current leak or pump malfunction Do not attach the grounding wire to a gas pipe water pipe lig...

Page 22: ...l shock or fire Be careful not to let the cable assembly be cut or become twisted This may result in damage to the pump electrical leakage electrical shock or fire If it is necessary to submerge the c...

Page 23: ...d current of the pump Note See Operating Specifications for the rated current of the pump 4 1 4 When powering the pump with a generator be certain the generator is sized to supply the required power f...

Page 24: ...result in electrical shock or electrical leakage When the pump is not used for an extended period be sure to turn off the power circuit breaker etc Deterioration of the insulation may lead to electri...

Page 25: ...such as the following the pump will automatically stop operating regardless of the water level to protect the motor Change in supply voltage polarity Overload Open phase operation or operation under c...

Page 26: ...01989gb fm 4 4 Emergency Shutdown Procedure If a breakdown accident occurs while the machine is operating follow the procedure below 4 4 1 Turn off the pump 4 4 2 Disconnect the power supply 4 4 3 Con...

Page 27: ...dealer or Wacker Neuson representative 4 Consult with your nearest dealer or Wacker Neuson representative regarding overhauls Pump Weekly Monthly Every 1000 hrs Every 2000 hrs Measure insulation resi...

Page 28: ...ecting the pump exterior Look for any peeling or chipped paint and make sure the nuts and bolts are fastened tightly Any cracks in the surface should be repaired by cleaning that area drying it and th...

Page 29: ...place these using the recommended frequency as a guideline Pump Model Lubricant Capacity PS3 1500 2200 270 ml 9 1 fl oz Ref Description Ref Description 1 Oil Inlet 3 Oil Plug 2 Gasket 4 Wrench Part Re...

Page 30: ...other than those designated here If repairs are necessary in any other than the designated parts consult your nearest dealer or Wacker Neuson representative Improper repairs can result in electrical l...

Page 31: ...r 6 retainer plate 5 and volute 4 from the pump 5 5 2 Removing impeller With a socket wrench or other tool remove acorn nut 3 and nut 2 then remove washer 1 impeller 16 key sleeve 15 and dust seal 14...

Page 32: ...to the required amount Replace the gasket 9 each time this operation is performed Replace any other worn or damaged parts as well 5 6 2 After attaching the impeller 16 and again after completing asse...

Page 33: ...Low voltage Provide the rated voltage or make sure the cable assembly extension is the proper standard Wrong power frequency Check the nameplate and replace the pump or the impeller Extended operation...

Page 34: ...C 32 104 F Pump Impeller Semi Vortex Type Shaft Seal Double Mechanical Seal Bearing Shielded Ball Bearing Motor Specification Dry Submersible Induction Motor 2 Pole Insulation Class B Protection Syst...

Page 35: ...Part No PS 3 1500 PS 3 2200 0009119 0009117 0009118 Pump Bore mm in 80 3 Phase 1 Starting Method Capacitor Run Capacitor Start Capacitor Run Output kW Hp 1 5 2 2 2 2 Rated Current A V 23 0 110 11 5 2...

Page 36: ...ption Ref Description A Protector E Main Coil B Heater F Aux Coil C Bi metal G Centrifugal Switch D To Power Supply H Capacitor Wire Colors B Black R Red Y Yellow Or Orange G Green T Tan Br Brown Pr P...

Page 37: ...this pump Ref Description Ref Description A Protector E Main Coil B Heater F Aux Coil C Bi metal G Centrifugal Switch D To Power Supply H Starting Capacitor J Running Capactor Wire Colors B Black R Re...

Page 38: ...Schematics PS3 1500 PS3 2200 38 wc_tx002019gb fm...

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ......

Page 51: ......

Page 52: ...02 390 Wacker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 G...