Wacker Neuson PSR1 500, Operator'S Manual

Page 1: ...Operator s Manual Pump PSR1 500 Type PSR1 500 Document 5000187971 Date 1115 Revision 03 Language EN 5 0 0 0 1 8 7 9 7 1...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...s manual provides information and procedures to safely operate and maintain the above Wacker Neuson model s For your own safety and to reduce the risk of injury carefully read understand and observe a...

Page 4: ...c_tx002042gb fm Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts attachme...

Page 5: ...paring the Machine for First Use 14 3 3 Application Area 14 3 4 Preparing for Installation 15 3 5 Checks to Make Before Installation 16 3 6 Electrical Wiring 16 3 7 Connecting the Power Supply 17 3 8...

Page 6: ...6 wc_bo5000187971_03TOC fm Table of Contents PSR1 500 6 Technical Data 29 6 1 Standard Specifications 29 6 2 Operating Specifications 30 6 3 Dimensions 30 7 Schematics 31 8 AEM Safety Manual 33...

Page 7: ...personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or seriou...

Page 8: ...persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids Pumping hot or volatile flui...

Page 9: ...s with side shields Hearing protection Safety toed footwear Replacement parts When replacement parts are required for this machine use only Wacker Neuson replacement parts or those parts equivalent to...

Page 10: ...ed potential risks and hazards Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while servicing or maintaining this machine Close fitting work clothes that do not...

Page 11: ...ual and understanding its contents Mishandling of this product may result in explosion fire or electrical shock Do not pull on the power cord or use the power cord to lift the pump Always use a dedica...

Page 12: ...to its center of gravity and weight If it is not lowered into place correctly it may fall and be damaged or cause injury When transporting the pump by hand be sure to employ manpower commensurate with...

Page 13: ...escription Ref Description 1 Lifting handle 11 Shaft sleeve 3 Oil lifter 12 Oil casing 4 Oil plug 13 Wear ring 5 Suction cover 14 Impeller 7 Cable assembly 15 Pump casing 8 Mechanical seal 16 Swing ch...

Page 14: ...garden ponds and similar places or to drain a swimming pool the pump must be supplied by an isolating transformer or connected to a Residual Current Device RCD with a residual operating current not ex...

Page 15: ...become trapped in the pump and cause idle running If large quantities of earth are sucked up damage resulting from friction in the pump can lead to electrical leakage and shock 3 3 4 Use the pump in t...

Page 16: ...trical wiring should be performed by a qualified person in accord with all applicable regulations Failure to observe this precaution not only risks breaking the law but is extremely dangerous Incorrec...

Page 17: ...ting or fire Draw power from a dedicated power outlet rated at 15 A or above Sharing the outlet with other equipment may cause overheating at the branch outlet and could result in fire NOTICE Be sure...

Page 18: ...ck or fire Be careful not to let the cable assembly be cut or become twisted This may result in damage to the pump electrical leakage electrical shock or fire If it is necessary to submerge the connec...

Page 19: ...ated current of the pump 4 1 4 When powering the pump with a generator be certain the generator is sized to supply the required power for the pump and any other equipment powered by the generator Test...

Page 20: ...the insulation may lead to electrical leakage electrical shock or fire In case of a power outage turn off the power to the pump to avoid having it start unexpectedly when the power is restored presen...

Page 21: ...ure to observe this condition may result in damage to the pump current leakage or electrical shock 4 3 Emergency Shutdown Procedure If a breakdown accident occurs while the machine is operating follow...

Page 22: ...4 Consult your nearest dealer or Wacker representative regarding overhauls Weekly Monthly Every 1000 hrs Every 2000 hrs Every 4000 hrs Measure insulation resistance Reference insulation resistance 1M...

Page 23: ...g the pump exterior Look for any peeling or chipped paint and make sure the nuts and bolts are fastened tightly Any cracks in the surface should be repaired by cleaning that area drying it and then ap...

Page 24: ...these using the recommended frequency as a guideline Ref Description Ref Description 1 Oil inlet 3 Oil plug 2 Gasket 4 Allen wrench Pump Model Lubricant Capacity PSR1 500 150 ml 5 1 fl oz Part Replace...

Page 25: ...r than those designated here If repairs are necessary in any other than the designated parts consult your nearest dealer or Wacker Neuson representative Improper repairs can result in electrical leaka...

Page 26: ...and 7 O ring 8 suction cover 1 and the pump casing 2 from the pump unit 5 5 2 Removing the impeller Using a box wrench remove the hex cap nut 9 spring washer 10 and flat washer 11 Remove the impeller...

Page 27: ...o the area in which the V ring contacts the shaft sleeve 5 6 3 During assembly of the pump casing make sure to press it firmly against the contact surface The flange portion on the inside of the oil c...

Page 28: ...s the proper standard Wrong power frequency Check the nameplate and replace the pump or the impeller Extended operation with a clogged strainer Remove debris from the strainer Faulty motor burning wat...

Page 29: ...sistency and temperature Rain water fountain water ground water 0 40 C 32 104 F Pump Impeller Vortex type Shaft seal Double mechanical seal Bearing Shielded ball bearing Motor Specification Dry submer...

Page 30: ...luding the cable assembly 6 3 Dimensions Model PSR1 500 BOM 0620411 Pump Electric power V Ph Hz 110 1 60 Rated current A 6 1 Starting method Capacitor run Discharge mm in 19 3 4 inch NPS Output kW Hp...

Page 31: ...pacitor 6 Ground 2 Main coil 7 Circle thermal protector 3 Auxiliary coil 8 Float switch normally open con tact 4 Miniature protector 9 Heater 5 Frame grounding Wire Colors BK Black RD Red YL Yellow OR...

Page 32: ...Schematics PSR1 500 32 wc_tx002023gb fm Notes...

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...