Wacker Neuson PT 2, Operator'S Manual

Page 1: ...Operator s Manual Pump PT2 PT2A PT2H PT3 PT3A PT3H 5100016561 02 0915 5 1 0 0 0 1 6 5 6 1 EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...achine documentation From this point forward in this documentation Wacker Neuson Production Americas LLC will be referred to as Wacker Neuson Keep a copy of the Operator s Manual with the machine at a...

Page 4: ...State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device d...

Page 5: ...mity Assessment Procedure According to 2000 14 EC ANNEX V Directives and Standards We hereby declare that this product meets and complies with the relevant regulations and requirements of the followin...

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Page 7: ...A 102 dB A PT 3H 106 dB A Conformity Assessment Procedure According to 2000 14 EC ANNEX V Directives and Standards We hereby declare that this product meets and complies with the relevant regulations...

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Page 9: ...orting 22 3 1 Lifting the Machine 22 3 2 Preparing the Machine for Transport on a Truck or Trailer 23 4 Operation 24 4 1 Preparing the Machine for First Use 24 4 2 Recommended Fuel 25 4 3 Recommended...

Page 10: ...ance Honda GX390 42 9 Engine Maintenance Hatz 1B 20 1B 30 44 10 Troubleshooting 47 11 Technical Data 48 11 1 Engine PT2 PT2 I PT2H PT2H I 48 11 2 Engine PT2A PT2A I 49 11 3 Engine PT3 PT3A PT3 I PT3H...

Page 11: ...ential personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or ser...

Page 12: ...s not covered under warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids Pumping hot or volatile fluids that result in pump cavitation Operating the pump...

Page 13: ...gs Application area Be aware of the application area Keep unauthorized personnel children and pets away from the machine Remain aware of changing positions and the movement of other equipment and pers...

Page 14: ...r fall The pump must be secure before operating Position the pump on a firm and flat surface Do not open the pump housing cover while the pump is operating or start the pump with the cover off The rot...

Page 15: ...hine with a known problem or deficiency All repairs and adjustments shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Remain aware of th...

Page 16: ...tective Equipment PPE while servicing or maintaining this machine Close fitting work clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed footwear In add...

Page 17: ...y When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Re install the fuel tank cap after refueling Do not smoke Do not refuel a hot or runnin...

Page 18: ...wc_si000939gb_FM10 fm 18 Labels PT2 PT3 2 Labels 2 1 Label Locations wc_gr012671 A B C D E F G H D C J K M...

Page 19: ...cts near the machine Stop the engine before refueling Use only clean filtered diesel fuel B WARNING Hot surface C CAUTION Read and understand the supplied Operator s Manual before operating this machi...

Page 20: ...IQUIDES VOLATILES LIQUIDES VOLATILES INFLAMMABLES OU A BAS POINT INFLAMMABLES OU A BAS POINT CES LIQUIDES CES LIQUIDES POURRAIENT PRENDRE FEU OU POURRAIENT PRENDRE FEU OU EXPLOSER EXPLOSER NUNCA BOMBE...

Page 21: ...tion A spark arrester may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements M This machine may be covered by one or more pate...

Page 22: ...procedure below to lift the machine 1 Attach the lifting devices and equipment to the lifting eye Do not attach lifting devices to any other part of the machine 2 Lift the machine a small distance 3...

Page 23: ...icle or trailer are chocked during the loading process Check that the transport vehicle or trailer is clean and free of grease oil ice and other loose material Check that any ramps used in the loading...

Page 24: ...s for damage If there is visible damage do not operate the machine Contact your Wacker Neuson dealer immediately for assistance 3 Take inventory of all items included with the machine and verify that...

Page 25: ...e gasoline containing up to 10 ethanol by volume commonly referred to as E10 Gasoline containing more than 10 ethanol such as E15 E20 or E85 may not be used because it could damage the engine If you n...

Page 26: ...hine is now complete WARNING Fire hazard Fuel and its vapors are extremely flammable Burning fuel can cause severe burns Keep all sources of ignition away from the machine while refueling Do not refue...

Page 27: ...he suction hose to the suction port Position the hose clamps at 90 intervals for best seal This procedure continues on the next page WARNING Personal injury hazard Failure to follow the listed procedu...

Page 28: ...ove the priming plug g b With the suction hose submerged fill the pump housing with water c Close the priming plug 4 6 Before Starting the Machine Before starting the machine perform each item on the...

Page 29: ...rt switch to the ON position c1 3 Move the throttle lever slightly to the left d2 about 1 3 of the way toward the high speed position d1 4 Pull the starter rope e Note If the oil level in the engine i...

Page 30: ...slightly to the left d2 about 1 3 of the way toward the high speed position d1 4 Pull the starter rope e Note If the oil level in the engine is low the engine will not start If this happens add oil to...

Page 31: ...er rope b lightly until you feel slight resistance 3 Allow the recoil starter to pull the starter rope back in This allows the entire length of the starter rope to be used to start the engine 4 Grip t...

Page 32: ...gency Shutdown Procedure Perform the procedure below if a breakdown or accident occurs while the machine is operating 1 Stop the engine 2 Remove the obstruction 3 Un kink the hoses 4 Allow the machine...

Page 33: ...claim 5 2 Periodic Maintenance Schedule The table below lists basic machine and engine maintenance Tasks designated with check marks may be performed by the operator Tasks designated with square bulle...

Page 34: ...needed Procedure Perform the procedure below to inspect the impeller 1 Open the drain plug a and drain the pump 2 Remove the pump housing cover b from the front of the pump This procedure continues o...

Page 35: ...inside pump the impeller and insert are too close to each other Remove a shim e from behind the insert and check again for rubbing Continue removing shims until the impeller turns easily Note It is im...

Page 36: ...Remove the covers and clean the pump s interior Wipe or spray all interior surfaces with a rust inhibiting oil Consult the engine owner s manual for instructions on preparing the engine for storage St...

Page 37: ...us waste in many areas Before decommissioning this machine read and follow local safety and environmental regulations pertaining to the disposal of construction equipment Preparation Perform the follo...

Page 38: ...e the table below WARNING Most used liquids from this machine such as oil gasoline grease etc contain small amounts of materials that can cause cancer and other health problems if inhaled ingested or...

Page 39: ...any repair establishment or individual hours Every or 2 weeks Maintenance replacement or repair of emission control devices and systems may be performed by 50 hrs Every month or 100 hrs Every year or...

Page 40: ...of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged periods of time Take steps to avoid inhaling or ingesting used liquids Wash...

Page 41: ...hould be done by your servicing dealer 3 For commercial use log hours of operation to determine proper maintenance intervals 2 These items should be serviced by your servicing dealer unless you have t...

Page 42: ...of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged periods of time Take steps to avoid inhaling or ingesting used liquids Wash...

Page 43: ...hould be done by your servicing dealer 3 For commercial use log hours of operation to determine proper maintenance intervals 2 These items should be serviced by your servicing dealer unless you have t...

Page 44: ...h as oil gasoline grease etc contain small amounts of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged periods of time Take step...

Page 45: ...5gb_FM10 fm 45 Engine Maintenance Hatz 1B 20 1B 30 The engine maintenance schedule s in this chapter are reproduced from the engine owner s manual For additional information see the engine owner s man...

Page 46: ...wc_tx003915gb_FM10 fm 46 Engine Maintenance Hatz 1B 20 1B 30 770064...

Page 47: ...much clearance between impeller and insert Prime the pump Clean or remove debris Repair or replace suction hose Repair air leak Move pump closer to water Run pump at maximum operating speed Clean or r...

Page 48: ...20 Maximum rated power at rated speed1 kW hp 4 2 5 7 4000 rpm 3 4 4 6 3600 rpm Displacement cm in 169 10 3 232 14 2 Spark plug NGK BR 6HS Champion RL86C Electrode gap mm in 0 6 0 7 0 024 0 028 Operat...

Page 49: ...inder Engine make Honda Engine model GX 160 K1 TX2 GX 160 UT2 TX2 Maximum rated power at rated speed1 kW hp 3 6 4 8 3600 rpm Displacement cm in 163 9 9 Spark plug NGK BPR 6ES BOSCH WR7DC Electrode gap...

Page 50: ...1B 30 Maximum rated power at rated speed1 kW hp 6 6 9 4000 rpm 5 9 7 9 3600 rpm 5 0 6 8 3600 rpm Displacement cm in 265 16 17 270 16 5 347 21 2 Spark plug NGK BR 6HS Champion RL86C NGK BPR 6ES DENSO...

Page 51: ...3 2 x 19 4 x 20 0 Operating weight kg lb 43 96 59 131 Maximum suction lift1 m ft 7 5 25 Maximum total head m ft 32 106 Maximum pressure bar psi 3 2 46 Maximum flow rate2 L min gpm 652 172 Suction disc...

Page 52: ...evel in accordance with EN ISO 11201 2010 Sound power level is tested in accordance with European Directive 2000 14 EC Noise Emission in the Environment by Equipment for use outdoors Machine Sound Pre...

Page 53: ...FM10 fm 53 PT2 PT3 Technical Data 11 7 Dimensions Machine A B C PT2 mm in 550 21 7 465 18 3 500 19 6 PT2 I PT2A PT2H 590 23 2 495 19 4 510 20 0 PT3 mm in 675 26 0 505 20 0 570 23 0 PT3 I PT3A PT3H A C...

Page 54: ...wc_td000650gb_FM10 fm 54 Technical Data PT2 PT3...

Page 55: ...ems Information and Warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada 12 1 Emission Control Systems Warranty Statement See the su...

Page 56: ...Emission Control Systems Information and Warranty 56 wc_tx001753gb_FM10 fm...

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Page 70: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...