Wacker Neuson PT 3H, Operator'S Manual

Page 1: ...5000185222 11 0711 5 0 0 0 1 8 5 2 2 2 Operator s Manual Pump PT 3 PT 3A PT 3H EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...ce the risk of injury carefully read understand and observe all instructions described in this manual Wacker Neuson expressly reserves the right to make technical modifications even without notice whi...

Page 4: ...Neu son service center according to written instructions published by Wacker Neu son Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts a...

Page 5: ...0 PT 3 6 6 kW PT 3A 5 9 kW PT 3H 5 0 kW PT 3 103 dB A PT 3A 101 db A PT 3H 107 dB A PT 3 104 dB A PT 3A 102 db A PT 3H 108 dB A Conformity Assessment Procedure According to ANNEX V Guidelines and Stan...

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Page 7: ...s 18 3 Lifting and Transporting 21 4 Operation 22 4 1 Preparing the Machine for First Use 22 4 2 Recommended Fuel 23 4 3 Recommended Fuel Hatz 23 4 4 Before Starting 24 4 5 To Start Wacker Neuson 26 4...

Page 8: ...Fuel Strainer 41 5 11 Valve Clearances Hatz 42 5 12 Fuel Filter Hatz 44 5 13 Adjusting the Impeller Clearance 45 5 14 Cleaning the Pump 46 5 15 Storage 47 5 16 Accessories 47 5 17 Basic Troubleshooti...

Page 9: ...ersonal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or serious...

Page 10: ...injure the operator or other persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids...

Page 11: ...operated improperly or by untrained personnel can be hazardous Read the operating instructions contained in this manual and the engine manual and familiarize yourself with the location and proper use...

Page 12: ...or start pump with the cover off The rotating impeller inside the pump can cut or sever objects caught in it 1 3 8 Do not block or restrict flow from inlet line or discharge line Remove kinks from dis...

Page 13: ...the machine dry before starting Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Replace the fuel tank cap after refueli...

Page 14: ...03gb fm Do not refuel a hot or running engine Do not refuel the engine near sparks or open flames Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner Static electrici...

Page 15: ...nk a flooded engine with the spark plug removed on gasoline powered engines Fuel trapped in the cylinder will squirt out the spark plug opening 1 5 3 Keep the area around the muffler free of debris su...

Page 16: ...Labels PT 3 PT 3A PT 3H 16 wc_si000580gb fm 2 Labels 2 1 Label Locations PT 2A PT 3A PT 2 PT3 E C C B G A D D H J wc_gr000009...

Page 17: ...PT 3 PT 3A PT 3H Labels wc_si000580gb fm 17 2 2 Label Locations PT 2H PT 3H J E F C A G B D C D H...

Page 18: ...or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents Read the Operator s Manual No sparks flames or burning objects near the machine Stop the engine...

Page 19: ...G Do not open if pump is hot Hot water and or steam inside could be pressurized E WARNING Never pump volatile flammable or low flash point fluids These fluids could ignite or explode F CAUTION Use onl...

Page 20: ...d the information found on this name plate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service information you will always be asked to specify...

Page 21: ...ting equipment is attached securely and has enough weight bearing capacity to lift or hold the pump safely Remain aware of the location of other people nearby when lifting the pump Transporting the ma...

Page 22: ...ine and its components for damage If there is visible damage do not operate the machine Contact your Wacker Neuson dealer immediately for assistance 4 1 3 Take inventory of all items included with the...

Page 23: ...ted on the fuel pump The following are Wacker Neuson approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume commonly...

Page 24: ...inside pump is worn or damaged Continued operation may cause water damage to engine 4 4 5 Check that hoses are securely attached to pump Suction hose b must not have any air leaks Tighten hose clamps...

Page 25: ...PT 3 PT 3A PT 3H Operation wc_tx001779gb fm 25...

Page 26: ...4 5 3 Open throttle by moving it slightly to left c2 4 5 4 Pull starter rope e Note If the oil level in the engine is low the engine will not start If this happens add oil to engine 4 5 5 Open choke...

Page 27: ...htly to left d1 4 7 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light f tha...

Page 28: ...a slight resistance b 4 9 3 Let the cable run back in this way the entire length of the starting cable can be used to start the engine 4 9 4 Grip the handle with both hands 4 9 5 Commence pulling the...

Page 29: ...tempt 4 10 4 Re attach parts previously removed to the engine then start it immediately 4 11 To Stop Hatz See Graphic wc_gr000016 4 11 1 Move engine speed control lever a to the STOP position 4 11 2 P...

Page 30: ...discharge hoses are available from Wacker Neuson Contact your nearest dealer for more information Two clamps c are recommended for connection of suction hoses to inlet coupling Note This connection i...

Page 31: ...If a breakdown accident occurs while the machine is operating follow the procedure below 4 14 1 Stop the engine 4 14 2 Turn off the fuel supply 4 14 3 Remove any obstructions 4 14 4 Unkink the hoses...

Page 32: ...ance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim 5 2 Periodic Maintenance Schedule The char...

Page 33: ...engine oil level Inspect air filter Replace as needed Change engine oil Clean air cleaner Clean sediment cup Check and clean spark plug Hatz Daily before starting After first 20 hrs Every 50 hrs Ever...

Page 34: ...engine Note In the interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid which drains off Dispose of this liquid in accordance with envir...

Page 35: ...n plug if necessary WARNING Most used oil contains small amounts of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged peri ods of...

Page 36: ...s liquid in accordance with environmental protection legislation 5 4 3 Install the drain plug 5 4 4 Fill the engine crankcase with the recommended oil up to the level of the plug opening c See section...

Page 37: ...severe dry and dusty conditions the elements should be maintained daily Replace an element when it is saturated with dirt that cannot be removed 5 5 1 Remove the air cleaner cover a Remove the filter...

Page 38: ...of low flash point solvents for cleaning the air cleaner A fire or explosion could result To service 5 6 1 Remove air cleaner cover a Remove both elements and inspect them for holes or tears Replace d...

Page 39: ...ending upon the degree of contamination cleaned or checked as follows Dry Contamination Use compressed air to blow through the filter cartridge from the inside outwards until no further dirt emerges N...

Page 40: ...e after stopping the engine Do not touch the muffler while it is hot Note Refer to section Technical Data for the recommended spark plug type and the electrode gap setting 5 8 1 Remove the spark plug...

Page 41: ...ammable solvent Dry and reinstall them 5 9 4 Turn the fuel valve on and check for leaks See Graphic wc_gr001093 5 10 Cleaning the Fuel Strainer 5 10 1 To remove water and dirt close the fuel lever and...

Page 42: ...rlap position exhaust valve not yet closed inlet valve starts to open 5 11 6 Turn crankshaft through 360 in direction of rotation and position it precisely at the TDC mark d 5 11 7 Check valve clearan...

Page 43: ...PT 3 PT 3A PT 3H Maintenance wc_tx001776gb fm 43 d a b c e h g g f h wc_gr008242...

Page 44: ...uel may damage the engine Fire hazard Diesel fuel is flammable and must be treated with care Do not smoke when working with diesel fuel Do not expose diesel fuel to sparks or open flames 5 12 1 Remove...

Page 45: ...in STOP position so that engine will not start 5 13 2 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller If starter rope is difficult to pull or rubbing is he...

Page 46: ...use 5 14 1 Remove drain plug a from pump housing and drain any water left in pump 5 14 2 Loosen the four knobs holding the pump cover b and remove cover 5 14 3 Clean out dirt and debris Inspect impel...

Page 47: ...an inside of pump housing Coat inside of pump with a light film of oil to reduce corrosion A spray can of oil works well for this 5 15 3 Tape up suction and discharge ports to prevent anything from fa...

Page 48: ...e or no discharge Engine speed too low Adjust speed Suction strainer partially plugged Clean strainer Impeller worn Adjust clearance by adding shims or replace impeller Volute insert worn or damaged A...

Page 49: ...ted speed kW Hp 6 6 9 4000 rpm 5 9 7 9 3600 rpm 5 0 6 8 3600 rpm Displacement cm in 265 16 17 270 16 5 347 21 2 Spark Plug NGK BR 6HS Champion RL86C NGK BPR 6ES DENSO W20EPR U Electrode Gap mm in 0 6...

Page 50: ...0009100 0009103 0009242 Pump Dimensions mm in 675 x 505 x 570 26 x 20 x 23 Weight kg lbs 39 86 64 140 68 149 77 169 Max suction lift m ft 7 5 25 Max total head m ft 29 95 Max discharge l min gpm 1515...

Page 51: ...ective is Guaranteed sound power level LWA PT 3A 102 dB A PT 3H 108 dB A PT 3 104 dB A The sound pressure level at operator s location LpA PT 3A 90 4 dB A PT 3H 99 dB A PT 3 92 dB A These sound values...

Page 52: ...Information and Warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada 7 1 Emission Control Systems Warranty Statement See the suppli...

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