Wacker Neuson PTK 4, Operator'S Manual

Page 1: ...Pump PTS 4V PTK 4 OPERATOR S MANUAL 0154628en 005 0107 0 1 5 4 6 2 8 E N...

Page 2: ......

Page 3: ...e using Internal Combustion Engines 6 2 4 Service Safety 7 2 5 Label Locations 8 2 6 Safety Labels 9 3 Technical Data 11 3 1 Engine 11 3 2 Pump 12 3 3 Sound Measurements 13 3 4 Dimensions 13 4 Operati...

Page 4: ...Schedule 19 5 2 Engine Lubrication 20 5 3 Changing Oil Filter 21 5 4 Air Cleaner 22 5 5 Spark Plug 23 5 6 Fuel Filter 24 5 7 Carburetor Adjustment 24 5 8 Mechanical Seal Lubrication 25 5 9 Adjusting...

Page 5: ...ed Follow operating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Corporation The information contained in this manual was based on mac...

Page 6: ...ion which if not avoided could result in minor or moderate injury CAUTION Used without the safety alert symbol CAUTION indicates a potentially hazardous situation which if not avoided may result in pr...

Page 7: ...ntaining toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance 2 2 6 NEVER open the priming plug when the pump is hot Never loose...

Page 8: ...could result in severe injury or death 2 3 1 DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fans or hoses is pro...

Page 9: ...ean parts especially in enclosed areas Fumes from fuels and solvents can become explosive 2 4 5 ALWAYS operate machine with all safety devices and guards in place and in working order DO NOT modify or...

Page 10: ...Safety Information PTS 4V PTK 4 wc_si000130gb fm 8 2 5 Label Locations wc_gr001479 PRECAUTION PRECAUCION VORSICHT CAUTION...

Page 11: ...r burning objects near the machine Shut off the engine before refueling WARNING Hot surface CAUTION Read and understand the supplied Operator s Manuals before operating this machine Failure to do so i...

Page 12: ...nforma tion found on this plate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service infor mation you will always be asked to specify the model...

Page 13: ...ine Model Vanguard 303447 1256 E2 Vanguard 305447 0144 E1 Rated Power kW Hp 12 16 Spark Plug Champion RC12YC Electrode Gap mm in 0 76 0 030 Engine Speed rpm 3600 Air Cleaner type Dual element Battery...

Page 14: ...2 Pump Weight kg lbs 163 360 Max Suction Lift m ft 7 5 25 Max Total Head m ft 32 106 Mechanical Seal Lubrication oil grade ml oz SAE 30 150 5 Suction Discharge Diameter mm in 100 4 Max Solid Size mm i...

Page 15: ...Paragraph 1 7 4 of the EC Machine Regulations is the guaranteed sound power level LWA 104 dB A These sound values were determined according to ISO 3744 for the sound power LWA The sound measurements w...

Page 16: ...clean gasoline Gasoline containing water or dirt will damage fuel system Consult engine Owner s Manual for complete fuel specifications 4 3 Before Starting See Graphic wc_gr000013 4 3 1 Read safety in...

Page 17: ...or sharp bends from hose which may block the flow of water 4 3 6 Make sure suction strainer f is clean and securely attached to end of hose The strainer is designed to protect the pump by preventing...

Page 18: ...ne longer than 15 seconds at a time Extended cranking can damage the starter motor 4 4 5 To start the engine using manual start Turn the key switch to the run position d2 Rapidly pull the starter rope...

Page 19: ...re more time If pump does not prime check for loose fittings or air leak in suction hose Make sure strainer in water is not blocked Run engine at full speed while operating pump 4 6 1 NEVER pump corro...

Page 20: ...as suction hoses may also be used as discharge hoses Note Suction and discharge hoses are available from Wacker Contact your nearest dealer for more information Two clamps c are recommended for connec...

Page 21: ...ne maintenance Daily before starting After first 5 hrs Every 50 hrs Every 100 hrs Every year Check fuel level Check engine oil level Inspect for leaks between pump and engine Inspect air filter Clean...

Page 22: ...d 5 2 1 To check oil level place machine on a level surface 5 2 2 Clean area around oil fill and remove dipstick 5 2 3 Pour oil a slowly checking oil level occasionally with dipstick 5 2 4 Fill to ful...

Page 23: ...a plastic sheet and a container under the machine to collect any liquid which drains off Dispose of this liquid in accordance with environmental protection legislation 5 3 2 Remove the used filter bef...

Page 24: ...4 1 Remove cover a knob b and retaining plate c 5 4 2 Remove foam precleaner d from filter cartridge e 5 4 3 Wash precleaner in liquid detergent and water Squeeze dry in a clean cloth Saturate preclea...

Page 25: ...ing the engine Do not touch the muffler while it is hot Note Refer to the Technical Data for the recommended spark plug type and the electrode gap setting 5 5 1 Remove the spark plug and inspect it 5...

Page 26: ...making adjustments to carburetor 5 7 1 With engine running place throttle in SLOW position and rotate carburetor throttle lever against the idle speed screw a and hold it there 5 7 2 Turn the idle sp...

Page 27: ...from both sides of pump housing for venting 5 8 2 Remove bottom plug b and allow oil to drain from oil cavity 5 8 3 Install bottom drain plug 5 8 4 Fill oil cavity through one of the side plug a holes...

Page 28: ...ert by slowly pulling starter rope to turn impeller Note Remove spark plug to make it easier to turn impeller On diesel engines open decompression device before cranking engine If starter or crank is...

Page 29: ...e drain plug a from pump housing and drain any water left in pump 5 10 2 Loosen the four knobs b holding the pump cover and remove cover 5 10 3 Clean out dirt and debris Inspect impeller and volute in...

Page 30: ...educe corrosion A spray can of oil works well for this 5 11 3 Tape up suction and discharge ports to prevent anything from falling into pump 5 11 4 Change engine oil and follow procedures described in...

Page 31: ...lean strainer Impeller worn Adjust clearance by adding shims or replace impeller Volute insert worn or damaged Adjust clearance or replace insert Suction hose leaks at inlet Clamps are not sealing pro...

Page 32: ...Maintenance PTS 4V PTK 4 wc_tx000340gb fm 30 Notes...

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ...en ist Ha sido ensayado en conformidad con la norma 2000 14 CE A t mis l preuve conforme aux dispositions de la directive 2000 14 CEE and has been produced in accordance with the following standards u...

Page 46: ...02 0 Fax 49 0 89 3 54 02 3 90 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 2...