Wacker Neuson WP, Operator'S Manual

Page 1: ...Operator s Manual Vibratory plate WP Machine Type WP1050A WP1550Aw Material Number 5100069895 Version 2 Date 01 2023 Language en US 5100069895...

Page 2: ...m the manufacturer Reproduction or translation of this publication in whole or part is not permitted without the written consent of Wacker Neuson Produktion GmbH Co KG Violations of legal regulations...

Page 3: ...d some of its constituents are known to the State of California to cause cancer birth defects and other reproduc tive harm WARNING Cancer and Reproductive Harm www P65Warnings ca gov WARNING Batteries...

Page 4: ...Obligations of the operator 14 4 6 Qualification of staff 14 4 7 General safety instructions 14 4 8 Specific vibration plate safety instructions 18 4 9 Safety features 20 4 10 Service 21 4 11 Vehicle...

Page 5: ...tructions for maintenance 37 9 2 Maintenance plan 39 9 3 Maintenance work 39 10 Troubleshooting 10 1 Troubleshooting machine 45 11 Shutdown 11 1 Temporary decommissioning 46 11 2 Final shutdown 46 12...

Page 6: ...2 90431 N rnberg DE NB 0197 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed...

Page 7: ...97 Starting 12 2023 TUV Rheinland UK Ltd Friars Gate 1011 Stratford Road Shirley Solihull B90 4BN GB No 2571 Directives and standards We hereby declare that this product complies with the relevant pro...

Page 8: ...al This operator s manual must be kept in the immediate vicinity of the ma chine and accessible to personnel at all times If a second copy of this operator s manual is lost or required the following o...

Page 9: ...ronmental instructions or information Warnings must always be observed to protect the operator and third parties from personal injury and damage to property Symbol for warning notices This symbol mark...

Page 10: ...ept in a safe place throughout its service life must be passed on to each subsequent owner or operator of this ma chine applies to various machine types from one product range For this reason some ill...

Page 11: ...oils Compaction of asphalt Shaking in cobblestones Any other use or use that goes beyond this is considered improper use The manufacturer shall not be liable or liable for any damage resulting therefr...

Page 12: ...injury if it is not avoided Consequences in case of non observance Avoidance of injury NOTICE INFORMATION identifies a situation that causes damage if it is not observed Consequences in case of non o...

Page 13: ...nufacturer can be installed or re moved safely Further information is available on the Internet at http www wackerneu son com 4 4 Responsibility of the operator The operator is the person who operates...

Page 14: ...necessary protective equipment 4 6 Qualification of staff Warning Risk of injury due to misuse In the event of misuse abuse or operation by untrained personnel there is a risk to the health of the ope...

Page 15: ...ne to tip roll slide and fall People can be injured as a result Before starting work familiarize yourself with the working environ ment e g load bearing capacity of the floor or obstacles in the envi...

Page 16: ...ts in the work area Make sure there are no other people in the danger area Caution Damage to health from exposure to vibration Prolonged use of this machine may result in long term vibration related d...

Page 17: ...a tor s manual contact the manufacturer Do not rectify faults on your own Warning Risk of injury from defective machines or components Defective machines or components can lead to unforeseen machine s...

Page 18: ...can seriously injure people and cause property damage Do not operate the machine in a potentially explosive environment Do not operate machine in oilfield environments methane gas leak ing from groun...

Page 19: ...ng compaction work across the slope Do not leave the designated operating position when the machine is in operation Exercise the utmost degree of caution near abysses or slopes Ensure stability Cautio...

Page 20: ...ar DIN 4150 3 Information The manufacturer shall not be liable for any damage to buildings 4 9 Safety features Safety features protect the operator of this machine from being exposed to the existing h...

Page 21: ...d dry environment e g workshop Replace any missing damaged or illegible safety labels immediately Safety and information labels contain important information for the protection of the operator Keep th...

Page 22: ...ifications and be firmly bolted together Observe the correct tightening torques Screws and nuts must not be damaged bent or deformed Particular attention should be paid to the following Self locking n...

Page 23: ...doctor immediately if operating materials get into your eyes In case of skin contact wash skin immediately with soap and water Do not eat or drink while working with vehicle fluids Note Danger of mach...

Page 24: ...s and en gine damage Caution Risk of burns from hot engine parts The engine surface and exhaust system can become very hot after only a short time Persons can suffer burns on contact Switch off the en...

Page 25: ...the machine are provided with their own type label the combustion engine Symbols on the type label Various symbols and markings for national and international approvals can be shown on or next to the...

Page 26: ...to protect the operator Keep all safety warning and operating instructions on the machine in a clearly legible condition Replace missing or damaged labels and signs immediately Fire hazard Smoking and...

Page 27: ...ter Act of 1986 For more information www P65Warnings ca gov Risk of burns due to hot surface Keep back Caution Type label 5 3 Components 1 2 3 4 5 6 1 Drive motor 2 V belt guard 3 Base plate 4 Exciter...

Page 28: ...iption of the Machine 5 4 Control elements 28 Operator s Manual WP 5100069895 01 2023 en US 1 2 3 4 5 6 1 Engine switch 2 Handle reversing starter 3 Throttle lever 4 Choke lever 5 Fuel cock 6 Guide br...

Page 29: ...not stand under suspended loads WARNING Fire hazard due to fuel Leaking fuel can catch fire and cause severe burns Empty the fuel tank before transport 6 2 Prerequisites and preparations Switch off t...

Page 30: ...stant protective gloves if the cooling phase cannot be maintained e g due to an emergency 1 1 To ensure safe lifting appoint a competent instructor 2 Only use certified lifting and fastening gear 3 At...

Page 31: ...ollow all safety instructions in this operator s man ual WARNING Risk of hearing damage if the country specific noise limit is ex ceeded Working with the machine without hearing protection can lead to...

Page 32: ...e is not possible Determine the maximum fill height by compaction tests or soil sam ples Shaking in cobblestones To avoid damage to the machine or compaction material use a slid ing device see Accesso...

Page 33: ...into operation Damages and defects must be repaired immediately Check the fuel level Check fuel lines for leaks Check air filter Check engine oil fill level Check reversing starter Check to ensure th...

Page 34: ...position A when the engine is cold 3 Move the choke lever to position B when the engine is warm 3 A 4 Move the throttle lever 3 into position A 4 A 5 Move the engine switch 4 into position A 5 6 Pull...

Page 35: ...utting into operation with Honda engine 7 4 35 en US 01 2023 5100069895 WP Operator s Manual B 7 Move choke lever to position A for starting move choke lever back to position B while the engine is war...

Page 36: ...nated location is behind the machine Guide and steer the machine using the guide bracket 8 2 Take out of operation with Honda engine The machine is on a level surface 1 B 1 Move the throttle lever 1 t...

Page 37: ...e decommissioned WARNING Risk of injury from uncontrolled machine starting and moving parts Only perform maintenance work with the engine switched off and the machine decommissioned WARNING Fire and e...

Page 38: ...an emergency CAUTION Health risk from fuel lubricants and coolants Do not inhale vapors Avoid skin and eye contact NOTICE Engine damage from operating the engine without an air filter If the engine i...

Page 39: ...k V belt tension Change engine oil Clean fuel filter Cleaning the deposit cup Check spark plugs Check rubber buffer Check valve clearance Replace fuel filter Have this work carried out by a service pa...

Page 40: ...r damaged labels and signs immediately 9 3 2 Checking and topping up the fuel level 1 1 Remove dirt 2 Open filler cap 1 3 Check the fuel level Max fuel level to lower edge of filler neck 4 Refuel if n...

Page 41: ...ace if heavily soiled Cleaning the foam filter insert 1 Wash the filter insert in soapy water 2 Rinse thoroughly with water 3 Leave to dry 4 Immerse in new engine oil see Technical Data on page 49 5 P...

Page 42: ...ecessary see Technical Data on page 49 Fill engine oil to the upper fill level limit 2 do not overfill Tighten the engine oil dipstick again 9 3 5 Replacing engine oil 1 1 Remove dirt 2 Provide a suit...

Page 43: ...osit cup filter and O ring 2 3 Clean and dry deposit cup and filter 4 Replace the O ring filter and sedimentation cup 1 A 5 Move the fuel cock 1 into position A 6 Check fuel system for leaks 9 3 7 Che...

Page 44: ...or onto the spark plug 9 3 8 Retightening and changing the V belt Carrying out preparations 1 Place the machine on a level surface 2 Decommissioning the machine 3 Let the machine cool down Tighten the...

Page 45: ...t be started Engine switch off Engine switch on Throttle lever in stop or idle position Throttle lever on Fuel cock is closed Open the fuel cock Not enough fuel Refill with fuel Check fuel filter and...

Page 46: ...s Check for leaks rectify any defects if necessary Fuel tank Plastic tank Drain fuel completely Metal tank Refill with fuel Engine Check engine oil level fill engine oil if necessary Check and clean a...

Page 47: ...parts and accessories In case of disregard no liability will be accepted CAUTION Stability of the machine with wheel set Tipping over or rolling away of the machine can lead to injuries or mate rial d...

Page 48: ...Accessories 12 1 Accessories 48 Operator s Manual WP 5100069895 01 2023 en US Slide mechanism Surface protection see Safety instructions for operation on page 32...

Page 49: ...cal machine operating conditions special test conditions and using harmonized standards Machinery Directive 2006 42 EC Noise Emission Directive 2000 14 EC During operational use values may differ depe...

Page 50: ...tainty of the total vibration value ahv m s2 0 5 0 5 Depending on the soil conditions Corresponds to the installed effective power according to directive 2000 14 EG 13 4 Combustion engine Engine manuf...

Page 51: ...articular the technical data into the impe rial Conversion table Volume units 1 cm 0 061 in 1 m 35 31 ft 1 ml 0 034 US fl oz 1 l 0 26 gal 1 l min 0 26 gal min Length units 1 mm 0 039 in 1 m 3 28 ft We...

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Page 54: ...Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen Tel 49 8453 340 0 EMail service LE wackerneuson com www wackerneuson com Material Number 5100069895 Language en US...