Wadkin S400, Instruction Manual

Page 1: ...J J J J J 1 1 LEICESTER 5400 HIGH PRECISION SURFACE PLANERS INSTRUCTION MANUAL No 3014 w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 2: ... HEREIN ARE CURRENT ATTHETIMEOF GOING TO PRESS IT IS POSSIBLE THAT DUE TO THE INCORPORATION OF THE LATEST DEVELOPMENTS TO ENHANCE PERFORMANCE DIMENSIONS AND SUPPLIERS MAY VARY FROM THOSE ILLUSTRATED THIS MANUAL IS WRITTEN AS A GENERAL GUIDE A TYPICAL MACHINE IS SHOWN TO ILLUSTRATE THE MAIN FEATURES Failure to comply with instructions in this book may invalidate the guarantee w w w w a d k i n c o ...

Page 3: ... Woodworking Machines Regulations 1974 All guards should be used and adjusted correctly 2 Safe methods of working only should be adopted as given in BS 6854 Part 1 Safeguarding Woodworking Machines UKonly and subsequent parts for specific machines obtainable from Her Majesty s Stationery Office and asadvised by Wadkin plc 3 Only personnel trained in the safe use of a machine should operate it 4 Be...

Page 4: ... market and subsequent parts for specific machines for safe working practices During Machining Wear suitable protective equipment where necessary eg goggles ear defenders and dust mask Ensure all moving parts of the machine are stationary before setting cleaning or making any adjustments Report immediately to a person in authority any machine malfunction or operator hazard Do not attempt to repair...

Page 5: ... machine CutterbJock speed Cutting circle diameter Maximum depth of rebate Motor Net weight Gross weight Shipping dimensions 2SOO I I D 1275 I 8400 400mm 115 Y4inl 144Dmm 157ml 1138mm 145inl 2600mm 1102inJ 800mm 1311 cinJ 1100mm 143inJ 175mm 67 iiinJ 45 975mm 38ircl 4200rev min 120mm 4 n 20mm n 3kW 4hp 635kg 11400lb 700kg 1543Jb e 15m 76cu ftl r 1160 1975 P c T1 1 rr J i w w w w a d k i n c o m i ...

Page 6: ...4 USA CANADA VOLTAGE PHASE HP 220 230 3 6 6 440 3 575 3 6 5 SWGTINNED COPPER WIRE 4 17 7 22 23 AMPS 97 52 47 25 20 CARTRIDGE FUSE AMPS 105 52 3 f DIRECi ON LINE STARlDELTA D o o o o o o o o o J o J o o o o J J w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 7: ...THE AIR TO BE SUSPENEDED AS LEVEL AS POSSIBLE IF ON LIFTING THE LOAD SHOWS SIGNS OF TILTING LOWER OFF A lD READJUST SLINGS 3 NEVER RAISE A LOAD WITH LOOSE ITEMS u ON IT 4 WHEN MOVING MACHINE OR CRATE TO FOUNDATION POINT VIA OVERHEAD BLOCK OR HOIST BEFORE MOVING OFF LOWER LOAD DOWN TO WITHIN A COUPLE OF INCHES OFF GROUND LEVEL 5 WHERE LIFTING HOOKS EYE BOLTS OR SPECIAL GRABS ARE PROVIDED ENSURE SUC...

Page 8: ... R L_ _ 9S STOP RESET A1 B1 C1 T I SUPPLY r 1 3 5 I I I I I I I I J I 31 2 b Bi 43 I I I I I I I REMOTE PUSH BUTTON 2 A2 44 I I I I I I I I I I 1 I I MOTOR 33 74 l r o 51 63 4 l f1 73 81 u 52 64 L J 96 iREMOVE CONNECTOR W H 74 82 r TTMU I l __ J 1 r Zr 3 Ii fj L R 93 94 S I J w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 9: ...W VOLTAGE WILL DAMAGE MOTOR 3 Check main line fuses are of correct capacity 4 Connect line leads to correct terminals SEE WIRING DIAGRAM 5 Check all connections are sound 6 Check spindle rotates in correct direction If not reverse any two of the line lead connections FAILURE TO START 1 Fuses have blown or have not been fitted 2 Isola tor switch has not been closed 3 Lock off or stop button when fi...

Page 10: ... the outfeed table int o the t op p ositi on and l ock in place 2 Useing a straight edge otf the rear table check at three or f our p oints al ong the length of the blade t o ensure that the table is level with the cutting circle FIG 5A 3 Raise the infeed table int o the t op p ositi on and check with straight edge t o ensure that both infeed and out feed tables are parallel and level with the cut...

Page 11: ... d J J r St rru gh t ge 1 I G 4 J Outfeed r In f l SA Straightedge Outfeed Infeed F S J 2 OIG 5 J w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 12: ...s the cutterblock should be in the approximate position shown in FIG 6 Place the knife in between wedge and cutterblock with the blade drawn forward slightly 3 Carefully secure the knife setting device c FIG 6 which when not in use is secured to the left side base top cover to the cutterblock with the two knurled locking screws 0 as shown in FIG 6 Lt Whilst turning these locking screws 0 FIG 6 kni...

Page 13: ... I cl J J J J J FIG 6 w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 14: ...itive stops register against the fence carrier bracket at both 900 and 45 ADJUST mNT OF POSITION STOPS During the working life of the machine it may be required to re set the cant angle stops E F in which case the following procedure may be adopted 900 STOP Set fence to 900 against the scale and check that angle is correct with a steel square from fence to table surface To adjust stop simply unloc...

Page 15: ...UJ Cl I I 1 11 w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 16: ...the fence slide and gives total protection in this area without the need for adjustment of any kind BOOMERANG GUARD EXPORT ONLY This unit gives full coverage of cutterblock and has built in spring loaded self return after stock has passed the guard leading dge _ __ To safeguard against damage during transportation the machine may be supplied with this unit removed in which case the guard should be...

Page 17: ... J E G 8 13 l 1G 10 w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 18: ...IJ piece of this unit is hinged separately and as such can be opened to expose the required ammount of cutter for individual jobs Where required replacement sections can be made from suitable hardwood l to the i ollowing dimensions U FIG 12 o f L o J IJ D J o J w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 19: ...down nut A until tension is attained as shown in FIG l1 then lock in this position by tightening nut B against motor foot To remove belts slacken nut A off six or seven turns then lift motor by means of a lever placed under motor feet Withdraw bel ts over pulley and remove from cutterblock pulley Place new belts on cutterblock pulley and over motor pulley Lower motor onto belts and re tension as o...

Page 20: ...elt 1 11 removal When hand pressure is applied at point X in direction shown by arrow deflection distanc Y should be 6 to 10 mm when correctly tensioned J J fJ J o J J J D J J J J J J J J o w w w w a d k i n c o m i n f o w a d k i n c o m ...

Page 21: ...riod only B LOWER TABLE PIVOTS lnjecl a few drops of oil from the outside MONTHLY C FENCE CANTING LINKS PIVOTS Oil MONTHLY D FENCE SLlDE Oil clean slide faces WEEKLY keep rack gear clean and smeared wllhGREASE E BRIGHT SURFACES Oil clean WEEKLY F BLOW DUST CHIPS from inside base dust chute also blow machine down DAILY QQ OJ Bslvl0 y Q H p ER9 ft TE 3Y l N p L J J J w w w w a d k i n c o m i n f o ...

Page 22: ...ble give as full a description as possible of the required part including location within the machine Order number and full company name and address e Company account number with Wadkin if known f AII telephone orders I 1l S be followed by an official order clearly marked Confirmation Order NOTE The company operate a Minimum Order Charge on all spare replacement part orders J o o D o o D J i J w w...