Waeco ADLER /BARBOUR SERIES, Installation & Operating Manual

Page 1: ...e subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 1 WAECO USA Clinton CT www waecousa com Installation Operating Manual For ADLER BARBOUR SERIES ColdM...

Page 2: ...Considerations 16 Water Cooled Optional Package Installation 17 Battery Recommendations 18 Wiring the System 18 Voltage Drops 19 Making the Power Connections 19 Wire Size and Wire Size Table 19 Wiring...

Page 3: ...efficiency with minimal power consumption TERMINOLOGY Below are terms and definitions that will be used throughout this manual CONDENSING UNIT The stainless steel base plate mounted compressor electr...

Page 4: ...ollowing points in mind when planning the installation GENERAL The connecting refrigerant tube set between the condensing unit and the freezer is 15 long 12 5 for PowerPlate Plan the location of the t...

Page 5: ...ible location in the largest compartment available However many other locations are acceptable provided the appropriate ventilation duct kit is installed see below ENGINE COMPARTMENT DUCT KIT OR POWER...

Page 6: ...TE The bracket may seem too light and flexible before it is mounted Once bolted securely to the bulkhead then use supplied bolts to secure the condensing unit base it becomes stabilized and very rigid...

Page 7: ...You may need to install a manual damper over the hole to better control individual compartment temperatures This can be a simple disc with a single pivot screw As an alternative you can use the Adler...

Page 8: ...up to 6 cubic feet with box insulation 4 or better 8 cubic feet with insulation of 6 or better REFRIGERATOR The standard small vertical or small horizontal evaporator is used for refrigerators up to...

Page 9: ...keeps the tubing feeding smoothly without damaging it Be careful not to kink flatten or strain joints Make sure the plastic caps are in place over the refrigerant couplings Keep dirt out of the coupl...

Page 10: ...he excess tubing and the thermostat wiring harness in an 18 to 24 diameter coil and secure preferably in a horizontal orientation Support the refrigerant tube set and the wire harness using clamps and...

Page 11: ...away view of the male and female coupling halves being joined at 20 50 and 100 connection NOTE the way the cutter blades pierce the diaphragms and fold them back out of the flow path Also note the dif...

Page 12: ...CW Clockwise the female until the coupling halves bottom out and strong resistance is felt THIS WILL REQUIRE ABOUT 6 FULL TURNS Work rapidly to minimize any possible escape of refrigerant past the tem...

Page 13: ...hrough the thermostat flange holes INSTALLATION PROCEDURE see drawing below 1 Carefully unroll just enough capillary tubing to reach the metal and plastic clamp plates on the side of the freezer unit...

Page 14: ...rovided MOUNTING THE TEMPERATURE SENSING BULB 1 Run the sensing bulb and wire into the refrigerated box to be controlled Mount the sensing bulb on a box side wall midway between top and bottom using t...

Page 15: ...d now Do not allow any dirt sawdust foam insulation dust etc to get into couplings ends as this will seriously damage the system These couplings are different from the couplings that join the tube set...

Page 16: ...he switch panel provided with this option note that the built in fan and the Powerduct fan if fitted continues to run This ensures a flow of air over the compressor to keep it relatively cool and is n...

Page 17: ...d that the seacock is at least 2 below the waterline 5 Inlet thruhull must have a scoop facing forward on the outside of the hull to prevent back siphoning At high sailing speeds the flow direction ma...

Page 18: ...a battery constructed to provide small to moderate currents for long periods of time as opposed to short bursts of high current to start engines While deep cycle batteries start engines quite satisfa...

Page 19: ...breaker to prevent voltage drops in the supply circuit to the ColdMachine Also do not install voltage dropping devices such as indicator lights volt and amp meters etc in the 12 volt DC wiring circui...

Page 20: ...20 WAECO USA Inc Tel 860 664 4911 Fax 860 664 4912 www waecousa com Contents specifications and availability are subject to change without notice...

Page 21: ...Contents specifications and availability are subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 21...

Page 22: ...22 WAECO USA Inc Tel 860 664 4911 Fax 860 664 4912 www waecousa com Contents specifications and availability are subject to change without notice...

Page 23: ...Contents specifications and availability are subject to change without notice Tel 860 664 4911 Fax 860 664 4912 www waecousa com WAECO USA Inc 23...

Page 24: ...thick frost formation is an indication of moist outside air entering through a poorly sealed lid doors or liner joints These conditions must be eliminated for proper performance The best way to defro...

Page 25: ...at Do not set a positive differential Do not set a differential of 0 zero HIGH LOW SET POINT LIMITS HI LO Allow you to limit the range at which temperature set points can be programmed This is factory...

Page 26: ...E FLASHING LED ON THE CONDENSING UNIT If the electronic module senses a malfunction it will auto matically switch into its protective mode and will make repeated start attempts at about 1 minute inter...

Page 27: ...ressures Shut off power wait 15 minutes not yet equalized restore power Faulty electronic module Replace electronic module 3 Faulty compressor Call factory 5 Excessively hot electronic module Improve...

Page 28: ...ing sleeve Partial clog in refrigerant circuit Call WAECO USA 860 664 4911 only part of the evaporator is frosting 3 Box insulation is inadequate or Re insulate Contact local dealer box too large for...

Page 29: ...rtition between well insulated evaporator and perishable food section Thermostat sensing bulb not See manual correct mounted correctly Water pump runs no water flow Air in pump cannot self purge Check...

Page 30: ...fins are soft and thin for maximum efficiency PROCEDURE FOR REMOVING EVAPORATOR AND TUBE SET 1 Turn the thermostatic control to OFF 2 Disconnect the 12V DC power supply to the compressor unit Carefull...

Page 31: ...also have other rights which vary from State to State THERE ARE NO OTHER WARRANTIES OF MERCHANTABILITY FITNESS FOR PURPOSE OR ANY OTHER KIND ANY EXPRESSED OR IMPLIED ARE HEREBY DISCLAIMED AND EXCLUDED...

Page 32: ...WAECO USA Inc P O Box 497 8 Heritage Park Road Clinton CT 06413 Tel 860 664 4911 Fax 860 664 4912 www waecousa com...