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© Wagner Spray Tech. - All Rights Reserved

Troubleshooting

PROBLEM

CAUSE

SOLUTION

Problem A: Little or no 

material flow

 1.  Nozzle clogged.

 2.  Suction tube clogged.

 3.  Material flow setting too low.

 4.  Suction tube loose.

 5.  Air vent on suction tube blocked.

 6.  No pressure build up in container.

 7.  Air valve tube disconnected.

 8.  Air filter clogged.

 9.  Spray material too thick.

 1.  Clean.

 2.  Clean.

 3.  Increase material flow setting.

 4.  Remove and replace as tightly 

as possible.

 5.  Clean (see page 15)

 6.  Tighten container.

 7.  Reconnect both ends of the air 

tube.

 8.  Change

 9.  Thin*.

Problem B: Material 

leaking

 1.  Nozzle loose.

 2.  Nozzle worn.

 3.  Nozzle seal missing or worn.

 4.  Material build-up on air cap and 

nozzle

 1.  Tighten.

 2.  Replace.

 3.  Replace (extras provided).

 4.  Clean.

Problem C: Spray pattern 

too thick, runs and sags

 1.  Material flow setting too high.

 2.  Air power setting too low.

 3.  Applying too much material.

 4.  Nozzle clogged.

 5.  Air filter clogged.

 6.  Too little pressure build-up in 

container.

 7.  Spray material too thick.

 1.  Decrease material flow setting.

 2.  Increase air power setting.

 3.  Adjust material flow or increase 

movement of spray gun.

 4.  Clean.

 5.  Change.

 6.  Tighten container.

 7.  Thin*.

Problem D: Spray jet 

pulsates

 1.  Material in container running out.

 2.  Air filter clogged.

 3.  Air valve tube disconnected.

 1.  Refill.

 2.  Change.

 3.  Reconnect both ends of the air 

tube.

Problem E: Too much 

overspray

 1.  Gun too far from spray object.

 2.  Air power setting too high.

 1.  Reduce distance (6”-8” is ideal).

 2.  Decreasae air power setting.

Problem F: Pattern is very 

light and splotchy

 1.  Moving the spray gun too fast.

 2.  Material flow setting too low.

 3.  Air power setting too high.

 1.  Adjust material flow or de-

crease movement of spray gun.

 2.  Increase material flow setting.

 3.  Decrease air power setting.

This unit contains no servicable electrical parts.  Do 

not attempt to service yourself.  Store indoors with 

the cord wrapped around the turbine handle.

Have you tried the recommendations above and are still 

having problems?  In the United States, to speak to a 

customer service representative, call our Technical Service 

at 1-800-328-8251. See www.wagnerspraytech.com in the 

“Contact Us” section for Technical Service hours.   

*note:  Only thin the material as a last resort to improve spray 

performance.  Optimal spray performance should be acheived 

simply by adjusting the various controls on the unit. 

Summary of Contents for 0529017

Page 1: ...Important Safety Information 4 Controls and Functions 5 Material Preparation 6 Assembly 8 Air and Material Controls 9 Spray Pattern Adjustment 10 Proper Spraying Technique 12 Cleanup 14 Reassembly 15...

Page 2: ...let having the same configuration as the plug No adapter should be used with this product Grounded Outlet Grounding Pin Cover for grounded outlet box WARNING To reduce the risk of fire or explosion 1...

Page 3: ...e manufacturer 10 Power cord must be connected to a grounded circuit 11 All hoses swivels guns and accessories must be rated at or above 10 PSI 12 Do not spray outdoors on windy days 13 Hose may becom...

Page 4: ...ger Material contaner Adjustment ring Spray width lever Air pressure control selector The air pressure control selector adjusts the level of air pressure produced by the turbine 1 Thin materials 2 Thi...

Page 5: ...material thoroughly 2 Unscrew the cup from the spray gun 3 After the material has been properly thinned and strained fill the container to desired level Thinning the material Before spraying the mater...

Page 6: ...n tube a If you are going to be spraying in a downward direction the angled end of the suction tube should be pointing toward the front of the gun b If you are going to be spraying in an upward direct...

Page 7: ...l on the spray gun handle The tab below the trigger will lock the two pieces into place 6 Insert the air hose tightly into the connection on the spray handle The connection can be positioned as desire...

Page 8: ...fine finish work with thinner materials you may want to use a low air pressure level Spraying a thinner material at high air pressure will result in more overspray Overspray is sprayed material that d...

Page 9: ...for your application never trigger the gun while adjusting the ears on the air cap NEVER point the spray gun at any part of the body Adjustment ring Horizontal pattern Use up and down spraying motion...

Page 10: ...the spray gun perpendicular to and six 6 or more inches from the spray surface depending upon the spray pattern size desired With reduced material flow and air power you can get closer to the spraying...

Page 11: ...oing on too thin increase the material flow If you feel the material is going on too thick decrease the material flow even further or move the spray gun further away from the surface Note If after fol...

Page 12: ...the trigger so that the material inside the spray nozzle drains back into the container 2 Unscrew the container and remove Empty any remaining material back into the material container 3 Pour a small...

Page 13: ...ist and separate the spray gun from the handle Wipe the outside of the material container and the spray gun with a damp cloth until clean Clean the rear of the nozzle d with the appropriate cleaning s...

Page 14: ...ing nut 4 enabling the adjustment lever f on the peg g to be positioned in the air cap Note Make sure that the two recesses on the adjustment ring are engaged in the air cap tabs 5 Reassemble the spra...

Page 15: ...Valve Tube Note If paint has entered the air tube proceed as follows 1 Pull the air tube a at the top from the spray gun Screw off the valve cover b Remove the valve seal c Clean all the parts carefu...

Page 16: ...aterial flow or increase movement of spray gun 4 Clean 5 Change 6 Tighten container 7 Thin Problem D Spray jet pulsates 1 Material in container running out 2 Air filter clogged 3 Air valve tube discon...

Page 17: ...219 Air hose Tuyau d air Manguera de aire 1 4 2303300 Turbine handle Poign e de pistolet Asa de pistola 1 English Wagner Spray Tech All Rights Reserved 49 Parts List Liste de pi ces Lista de piezas En...

Page 18: ...Espa ol Descripci n Qty Qte Cant 1 0529014 Spray gun assembly includes items 1 8 Ensemble de pistolet inclut des pi ces 1 8 Ensamblaje de pistola incluye los articulos 1 8 1 2 0417465 Nozzle seal Joi...

Page 19: ...S IL SE PEUT QUE LESDITES LIMITES OU EXCLUSIONS NE VOUS CONCERNENT PAS CERTAINS DROITS PARTICULIERS VOUS SONT D VOLUS EN VERTU DE LA PR SENTE GARANTIE ET PEUVENT S ACCOMPAGNER D AUTRES DROITS EN FONCT...

Page 20: ...ill either repair or replace the product at Wagner s option and return it to you postage prepaid SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENT...

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