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Finish 230 AC Compact 

13

GB

Cleanup 

Maintenance

7.5 

Clearing the Spray Hose

  1.  Turn the pressure control knob counterclockwise to the 

minimum pressure setting.

  2.  Turn the PRIME/SPRAY valve to SPRAY.
  3.  Unlock the spray gun trigger.
  4.  Carefully trigger the gun with the spray tip removed against 

the inside of the material container.

  5.  Turn the pressure control knob slowly clockwise until material 

starts to flow into the container.  As soon as the water or 

solvent starts to emerge from the spray gun, release the 

trigger.

  6.  Change to clean water or solvent and continue circulating for 

another 5 minutes to thoroughly clean the hose, pump and 

spray gun.

  7.  Turn the pressure control knob counterclockwise to its lowest 

setting.

  8.  Turn the PRIME/SPRAY valve to PRIME.
  9.  Trigger the gun into the water or solvent container to release 

built up fluid pressure from the pump.

  10.  Lock the gun by flipping the trigger lock into lock position 

(see spray gun manual).

  11.  Move the pump ON/OFF switch to the OFF position.

7.6 

Final Cleanup

  1.  Remove the hopper assembly or suction set from the inlet 

valve.

  2.  Clean the threads of the inlet valve with a damp cloth.
  3.  Fill the inlet valve with water or with a light household oil.
  4.  Make sure that the PRIME/SPRAY valve is set to PRIME and that 

the pressure control knob is turned counterclockwise to its 

lowest pressure setting.

  5.  Turn on the pump by moving the pump ON/OFF switch to the 

ON position.

  6.  Increase the pressure by turning the pressure control knob 

clockwise 1/2 turn.

  7.  Turn the PRIME/SPRAY valve to SPRAY to distribute the oil.

i

Proper cleaning and oiling of the pump after use 

are the most important steps to perform to insure 

proper operation after storage.

  8.  Turn the pressure control knob counterclockwise to its lowest 

setting.

  9.  Turn the PRIME/SPRAY valve to PRIME.
  10.  Unlock and trigger the gun to remove any pressure that may 

still be in the hose.

  11.  Lock the gun by flipping the trigger lock into lock position 

(see spray gun manual).

  12.  Turn off the pump by moving the pump ON/OFF switch to the 

OFF position 

  13.  Remove the material hose and air hose from the spray gun 

using two adjustable wrenches.  Refer to the spray gun 

Owner’s Manual for gun cleaning instructions.

  14.  Wipe the entire unit, hose, and gun with a damp cloth to 

remove accumulated paint.

8. 

Maintenance

Follow these procedures when encountering problems indicated in 

the troubleshooting section.

8.1 

Removing and Cleaning the Inlet Valve

  1.  Perform the Pressure Relief Procedure, turn off and unplug the 

unit.

  2.  Remove the inlet valve assembly using a 27 millimeter socket 

or box end wrench.

  3.  Test movement of the valve by pushing on it from the open 

end of the valve housing with a screwdriver or the eraser end 

of a pencil.  It should move about 1.5 mm.  If it does not move, 

it should be cleaned or replaced.

i

The inlet valve must be oiled after every job.  This 

will reduce or eliminate priming problems the next 

time the unit is used as well as extend the life of the 

valve.

  4.  Thoroughly clean the valve assembly with water or the 

appropriate solvent.  Use a small brush.

  5.  If the valve has been properly cleaned and water drips out of 

the bottom, the valve is worn and needs to be replaced.  A 

properly seated valve filled with water and held vertically will 

not drip.

  6.  Install a new or cleaned valve in the pump block and then fill 

the valve with light oil or solvent.

Summary of Contents for 524009

Page 1: ...Edition 4 2012 0524 831F GB Operating Manual Models 0524009 0524019 Finish 230 AC Compact Spray System...

Page 2: ...nform the doctor about the coating material or solvent used The operating instructions state that the following points must always be observed before starting up 1 Faulty units must not be used 2 Secu...

Page 3: ...6 Spraying Technique 11 7 Cleanup 12 7 1 Overnight storage 12 7 2 Long Term storage 12 7 3 Clearing the paint hopper 12 7 4 Clearing the optional suction set 12 7 5 Clearing the spray hose 12 7 6 Fina...

Page 4: ...R aim the gun at any part of the body NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will...

Page 5: ...are not compatible with aluminum and may cause an explosion If you are unsure of a material s compatibility with aluminum contact your coating s supplier HAZARD HAZARDOUS VAPORS Paints solvents insec...

Page 6: ...lectrician Caution The power cord for this equipment acts as an emergency stop emergency switching off device The power cord must be placed near an easily accessible unobstructed socket outlet 1 3 Tec...

Page 7: ...h all of its functions and corresponding safety information 6 Attach the spray hose to the material inlet fitting on the spray gun Using two wrenches one on the gun and one on the hose tighten securel...

Page 8: ...nto the return hose fitting on the pump c Turn the paint hopper clockwise to thread it onto the inlet valve Continue to turn the paint hopper until it is secure on the inlet valve i Make sure the thre...

Page 9: ...control knob counterclockwise to the minimum pressure setting Attention Always reduce the pressure to zero by triggering the spray gun before changing the position of the PRIME SPRAY valve Failure to...

Page 10: ...ed size and atomization Use the pressure control knob to control the flow of paint to the gun Use the air pressure regulator to control the amount of atomization air available to the gun Use the patte...

Page 11: ...lock before removing replacing or cleaning tip 6 Spraying Technique The key to a good paint job is an even coating over the entire surface Keep your arm moving at a constant speed and keep the spray g...

Page 12: ...urn the pressure control knob to 1 2 maximum pressure This will draw the remaining material in the paint hopper through the pump up the return tube and into the material container 8 Turn the pressure...

Page 13: ...and oiling of the pump after use are the most important steps to perform to insure proper operation after storage 8 Turn the pressure control knob counterclockwise to its lowest setting 9 Turn the PRI...

Page 14: ...rn out through normal use 1 Remove the outlet valve nut a with a wrench 2 Remove and clean the ball stop d and small spring c inside the valve using a wire hook or tweezers Replace the spring if it is...

Page 15: ...he compressor ON OFF switch is in the OFF position 2 Compressor ON OFF switch is faulty 3 Compressor is faulty 4 Relief hole under air regulator is blocked 1 Air regulator setting is too low 2 Paint i...

Page 16: ...12 9850936 Pump ON OFF switch 13 0551378 Screw 2 14 0550016 Electrical cover 15 0524733 ON OFF switch label 16 0524242 Hopper assembly 17 0550007 Diaphragm pump 18 0088372 Flat washer 4 Item Part Des...

Page 17: ...Pressure regulating spring 8 0089518 O ring 9 0089475 Pressure valve needle 10 0278345 Hydraulic piston 11 0005311 Piston spring 12 0270550 Piston washer 13 0089456 Retainer 14 0278359 Gasket Item Par...

Page 18: ...0508517 Cart weldment 5 0090005 Pad 6 9820305 Washer flat 7 0090026 Screw hex head 8 0551986 Nut with washer 9 0507937 Hose clip 10 9804916 Screw 11 0278373 Wheel 2 12 9805230 Screw Item Part Descrip...

Page 19: ...60 Paint pump 5 0555850 PRIME SPRAY valve assembly 6 0270494 Ring diaphragm 7 0270487 End cap 8 9970103 Seal 9 0270499 Spring 10 0270497 Support spring 11 0270491 Ball 12 0270197 Ball seat 13 0089494...

Page 20: ...di Molgora MB Italia Tel 39 039 625 021 Telefax 39 039 685 18 00 info wagnercolora com CH Wagner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 2...

Page 21: ...arantee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may...

Page 22: ...this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way Wagner or one of our dealers will take back your used Wagner waste...

Page 23: ...ionale technische Spezifikationen insbesondere GB Declaration of conformity Herewith we declare that the supplied version of Airless high pressure spraying unit complies with the following provisons a...

Page 24: ...que la Airless equipo de pulverizaci n de alta presi n satisface las disposiciones pertinentes siquientes 2006 42 CE 2004 108 CE Normas armonizadas utilizadas particularmente Normas y especificacione...

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