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Finish 230 AC Compact 

5

GB

 

Safety regulations

HAZARD:  EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite.  

Severe injury and/or property damage can occur.

PREVENTION:

 

•  Provide extensive exhaust and fresh air introduction to 

keep the air within the spray area free from accumulation of 

flammable vapors.

 

•  Avoid all ignition sources such as static electricity sparks, 

electrical appliances, flames, pilot lights, hot objects, and 

sparks from connecting and disconnecting power cords or 

working light switches.

 

•  Do not smoke in spray area.

 

•  Fire extinguisher must be present and in good working order.

 

•  Place sprayer at least 6.1 m (20 feet) from the spray object 

in a well ventilated area (add more hose if necessary).  

Flammable vapors are often heavier than air.  Floor area must 

be extremely well ventilated.  The pump contains arcing parts 

that emit sparks and can ignite vapors. 

 

•  The equipment and objects in and around the spray area must 

be properly grounded to prevent static sparks.

 

•  Use only conductive or earthed high pressure fluid hose.  Gun 

must be earthed through hose connections.

 

•  Power cord must be connected to a grounded circuit (electric 

units only).

 

•  Always flush unit into separate metal container, at low pump 

pressure, with spray tip removed.  Hold gun firmly against side 

of container to ground container and prevent static sparks.

 

•  Follow material and solvent manufacturer’s warnings and 

instructions.  Be familiar with the coating material’s MSDS 

sheet and technical information to ensure safe use.

 

•  The unit must be connected to an earthed object.  Use the 

green earthing wire to connect the unit to a water pipe, steel 

beam, or other electrically earthed surface.

 

•  Do not use materials with a flashpoint below 21° C (70° F). 

Flashpoint is the temperature at which a fluid can produce 

enough vapors to ignite.

 

•  Plastic can cause static sparks.  Never hang plastic to enclose 

spray area.  Do not use plastic drop cloths when spraying 

flammable materials.

 

•  Use lowest possible pressure to flush equipment.

HAZARD:  EXPLOSION HAZARD DuE TO 

INCOMPATIBLE MATERIALS 

Will cause severe injury or property damage.

PREVENTION:

 

•  Do not use materials containing bleach or chlorine.

 

•  Do not use halogenated hydrocarbon solvents such as 

methylene chloride and 1,1,1 - trichloroethane. They are not 

compatible with aluminum and may cause an explosion. If 

you are unsure of a material’s compatibility with aluminum, 

contact your coating’s supplier.

HAZARD:  HAZARDOuS VAPORS

Paints, solvents, insecticides, and other materials 

can be harmful if inhaled or come in contact with 

body.  Vapors can cause severe nausea, fainting, or 

poisoning.

PREVENTION:

 

•  Use a respirator or mask if vapors can be inhaled.  Read all 

instructions supplied with the mask to be sure it will provide 

the necessary protection. 

 

•  Wear protective eyewear.

 

•  Wear protective clothing as required by coating manufacturer.

HAZARD:  GENERAL

This product can cause severe injury or property 

damage.

PREVENTION:

 

•  Read all instructions and safety precautions before operating 

equipment.

 

•  Follow all appropriate local, state, and national codes 

governing ventilation, fire prevention, and operation. 

 

•  Pulling the trigger causes a recoil force to the hand that is 

holding the spray gun.  The recoil force of the spray gun is 

particularly powerful when the tip has been removed and 

a high pressure has been set on the airless pump. When 

cleaning without a spray tip, set the pressure control knob to 

the lowest pressure.

 

•  Use only manufacturer authorized parts.  User assumes all risks 

and liabilities when using parts that do not meet the minimum 

specifications and safety devices of the pump manufacturer.

 

•  Before each use, check all  hoses for cuts, leaks, abrasion 

or bulging of cover.  Check for damage or movement of 

couplings. Immediately replace the hose if any of these 

conditions exist.  Never repair a paint hose. Replace it with 

another earthed high-pressure hose.

 

•  Make sure power cord, air hose and spray hoses are routed in 

such a manner to minimize slip, trip and fall hazard

 

•  ALWAYS follow the material manufacturer’s instructions for 

safe handling of paint and solvents.

 

•  Do not use this unit in workshops that are covered under the 

explosion prevention regulations.

 

•  Clean up all material and solvent spills immediately to prevent 

slip hazard.

 

•  Always unplug cord from outlet before working on equipment 

(electric units only).

 

•  Always keep the power cord plug in sight during usage to 

prevent any accidental shutdown or startup. 

 

•  Wear ear protection.  This unit can produce noise levels above 

85 dB(A).

 

•  Never leave this equipment unattended.  Keep away from 

children or anyone not familiar with the operation of airless 

equipment.

 

•  Do not move unit while hopper is filled or while unit is 

running.

 

•  Do not spray on windy days.

Summary of Contents for 524009

Page 1: ...Edition 4 2012 0524 831F GB Operating Manual Models 0524009 0524019 Finish 230 AC Compact Spray System...

Page 2: ...nform the doctor about the coating material or solvent used The operating instructions state that the following points must always be observed before starting up 1 Faulty units must not be used 2 Secu...

Page 3: ...6 Spraying Technique 11 7 Cleanup 12 7 1 Overnight storage 12 7 2 Long Term storage 12 7 3 Clearing the paint hopper 12 7 4 Clearing the optional suction set 12 7 5 Clearing the spray hose 12 7 6 Fina...

Page 4: ...R aim the gun at any part of the body NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will...

Page 5: ...are not compatible with aluminum and may cause an explosion If you are unsure of a material s compatibility with aluminum contact your coating s supplier HAZARD HAZARDOUS VAPORS Paints solvents insec...

Page 6: ...lectrician Caution The power cord for this equipment acts as an emergency stop emergency switching off device The power cord must be placed near an easily accessible unobstructed socket outlet 1 3 Tec...

Page 7: ...h all of its functions and corresponding safety information 6 Attach the spray hose to the material inlet fitting on the spray gun Using two wrenches one on the gun and one on the hose tighten securel...

Page 8: ...nto the return hose fitting on the pump c Turn the paint hopper clockwise to thread it onto the inlet valve Continue to turn the paint hopper until it is secure on the inlet valve i Make sure the thre...

Page 9: ...control knob counterclockwise to the minimum pressure setting Attention Always reduce the pressure to zero by triggering the spray gun before changing the position of the PRIME SPRAY valve Failure to...

Page 10: ...ed size and atomization Use the pressure control knob to control the flow of paint to the gun Use the air pressure regulator to control the amount of atomization air available to the gun Use the patte...

Page 11: ...lock before removing replacing or cleaning tip 6 Spraying Technique The key to a good paint job is an even coating over the entire surface Keep your arm moving at a constant speed and keep the spray g...

Page 12: ...urn the pressure control knob to 1 2 maximum pressure This will draw the remaining material in the paint hopper through the pump up the return tube and into the material container 8 Turn the pressure...

Page 13: ...and oiling of the pump after use are the most important steps to perform to insure proper operation after storage 8 Turn the pressure control knob counterclockwise to its lowest setting 9 Turn the PRI...

Page 14: ...rn out through normal use 1 Remove the outlet valve nut a with a wrench 2 Remove and clean the ball stop d and small spring c inside the valve using a wire hook or tweezers Replace the spring if it is...

Page 15: ...he compressor ON OFF switch is in the OFF position 2 Compressor ON OFF switch is faulty 3 Compressor is faulty 4 Relief hole under air regulator is blocked 1 Air regulator setting is too low 2 Paint i...

Page 16: ...12 9850936 Pump ON OFF switch 13 0551378 Screw 2 14 0550016 Electrical cover 15 0524733 ON OFF switch label 16 0524242 Hopper assembly 17 0550007 Diaphragm pump 18 0088372 Flat washer 4 Item Part Des...

Page 17: ...Pressure regulating spring 8 0089518 O ring 9 0089475 Pressure valve needle 10 0278345 Hydraulic piston 11 0005311 Piston spring 12 0270550 Piston washer 13 0089456 Retainer 14 0278359 Gasket Item Par...

Page 18: ...0508517 Cart weldment 5 0090005 Pad 6 9820305 Washer flat 7 0090026 Screw hex head 8 0551986 Nut with washer 9 0507937 Hose clip 10 9804916 Screw 11 0278373 Wheel 2 12 9805230 Screw Item Part Descrip...

Page 19: ...60 Paint pump 5 0555850 PRIME SPRAY valve assembly 6 0270494 Ring diaphragm 7 0270487 End cap 8 9970103 Seal 9 0270499 Spring 10 0270497 Support spring 11 0270491 Ball 12 0270197 Ball seat 13 0089494...

Page 20: ...di Molgora MB Italia Tel 39 039 625 021 Telefax 39 039 685 18 00 info wagnercolora com CH Wagner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 2...

Page 21: ...arantee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may...

Page 22: ...this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way Wagner or one of our dealers will take back your used Wagner waste...

Page 23: ...ionale technische Spezifikationen insbesondere GB Declaration of conformity Herewith we declare that the supplied version of Airless high pressure spraying unit complies with the following provisons a...

Page 24: ...que la Airless equipo de pulverizaci n de alta presi n satisface las disposiciones pertinentes siquientes 2006 42 CE 2004 108 CE Normas armonizadas utilizadas particularmente Normas y especificacione...

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