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Finish 230 AC Compact

GB

Safety Regulations 

General Description

1.2 

Earthing Instructions

Electric models must be earthed.  In the event of an electrical short 

circuit, earthing reduces the risk of electric shock by providing an 

escape wire for the electric current.  This product is equipped with a 

cord having an earthing wire with an appropriate earthing plug.  The 

plug must be plugged into an outlet that is properly installed and 

earthed in accordance with all local codes and ordinances.

DANGER — Improper installation of the earthing 

plug can result in a risk of electric shock.  If repair 

or replacement of the cord or plug is necessary, do 

not connect the green earthing wire to either blade 

terminal. The wire with insulation having a green 

outer surface with or without yellow stripes is the 

earthing wire and must be connected to the earthing 

pin.

Check with a qualified electrician or serviceman if the earthing 

instructions are not completely understood, or if you are in doubt as 

to whether the product is properly earthed.  Do not modify the plug 

provided.  If the plug will not fit the outlet, have the proper outlet 

installed by a qualified electrician.

Caution – The power cord for this equipment acts as 

an emergency stop/emergency switching off device. 

The power cord must be placed near an easily 

accessible, unobstructed socket-outlet.

1.3 

Technical Data

Weight

 

:  40.6 kg (89.5 lbs.)

Capacity

 

:  Up to 1.69 liters (0.45 gallon) per minute

Power requirement

  : 

   Model 0524009 

:  10 amp minimum circuit on 230-240 VAC, 

50 Hz current, 1 PH

   Model 0524019 

:  10 amp minimum circuit on 230 VAC, 50 Hz 

current, 1 PH

Power consumption

  :  1000W

Short circuit current

(SCC)

 

:  8 amp

Max. fluid pressure

 

:  Up to 193 bar (19 MPa, 2800 PSI)

Max. air pressure

 

:  Up to 2.1 bar (0.21 MPa, 30 psi)

Dimensions

 

:  81.3 cm x 53.3 cm x 55.9 cm (32” L x 21” W x 

22” H)

Noise level

 

:  less than 70dB (A).

Vibration levels 

     

Spray gun 

:  < 2.5m/s

2

     

Cart handle 

:  6.5m/s

when unit is operating

2. 

General Description

This fine finish spray system is versatile enough to use for low 

pressure fine finish work as well as high pressure airless spraying.  The 

system includes a diaphragm paint pump and an air compressor that 

work together to provide this versatility.

2.1 

System Diagram

1

9

10

11

2

8

7

6

4

5

3

1

9

10

11

2

8

7

6

4

5

3

 

1  Material pressure gauge

 

2  PRIME/SPRAY valve

 

3  Air pressure regulator

 

4  Air compressor

 

5  Air outlet fitting

 

6  Air pressure gauge

 

7  Material outlet fitting

 

8  Diaphragm pump

 

9  Compressor ON/OFF switch

  10  Diaphragm pump ON/OFF switch
  11  Pressure control knob

Summary of Contents for 524009

Page 1: ...Edition 4 2012 0524 831F GB Operating Manual Models 0524009 0524019 Finish 230 AC Compact Spray System...

Page 2: ...nform the doctor about the coating material or solvent used The operating instructions state that the following points must always be observed before starting up 1 Faulty units must not be used 2 Secu...

Page 3: ...6 Spraying Technique 11 7 Cleanup 12 7 1 Overnight storage 12 7 2 Long Term storage 12 7 3 Clearing the paint hopper 12 7 4 Clearing the optional suction set 12 7 5 Clearing the spray hose 12 7 6 Fina...

Page 4: ...R aim the gun at any part of the body NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will...

Page 5: ...are not compatible with aluminum and may cause an explosion If you are unsure of a material s compatibility with aluminum contact your coating s supplier HAZARD HAZARDOUS VAPORS Paints solvents insec...

Page 6: ...lectrician Caution The power cord for this equipment acts as an emergency stop emergency switching off device The power cord must be placed near an easily accessible unobstructed socket outlet 1 3 Tec...

Page 7: ...h all of its functions and corresponding safety information 6 Attach the spray hose to the material inlet fitting on the spray gun Using two wrenches one on the gun and one on the hose tighten securel...

Page 8: ...nto the return hose fitting on the pump c Turn the paint hopper clockwise to thread it onto the inlet valve Continue to turn the paint hopper until it is secure on the inlet valve i Make sure the thre...

Page 9: ...control knob counterclockwise to the minimum pressure setting Attention Always reduce the pressure to zero by triggering the spray gun before changing the position of the PRIME SPRAY valve Failure to...

Page 10: ...ed size and atomization Use the pressure control knob to control the flow of paint to the gun Use the air pressure regulator to control the amount of atomization air available to the gun Use the patte...

Page 11: ...lock before removing replacing or cleaning tip 6 Spraying Technique The key to a good paint job is an even coating over the entire surface Keep your arm moving at a constant speed and keep the spray g...

Page 12: ...urn the pressure control knob to 1 2 maximum pressure This will draw the remaining material in the paint hopper through the pump up the return tube and into the material container 8 Turn the pressure...

Page 13: ...and oiling of the pump after use are the most important steps to perform to insure proper operation after storage 8 Turn the pressure control knob counterclockwise to its lowest setting 9 Turn the PRI...

Page 14: ...rn out through normal use 1 Remove the outlet valve nut a with a wrench 2 Remove and clean the ball stop d and small spring c inside the valve using a wire hook or tweezers Replace the spring if it is...

Page 15: ...he compressor ON OFF switch is in the OFF position 2 Compressor ON OFF switch is faulty 3 Compressor is faulty 4 Relief hole under air regulator is blocked 1 Air regulator setting is too low 2 Paint i...

Page 16: ...12 9850936 Pump ON OFF switch 13 0551378 Screw 2 14 0550016 Electrical cover 15 0524733 ON OFF switch label 16 0524242 Hopper assembly 17 0550007 Diaphragm pump 18 0088372 Flat washer 4 Item Part Des...

Page 17: ...Pressure regulating spring 8 0089518 O ring 9 0089475 Pressure valve needle 10 0278345 Hydraulic piston 11 0005311 Piston spring 12 0270550 Piston washer 13 0089456 Retainer 14 0278359 Gasket Item Par...

Page 18: ...0508517 Cart weldment 5 0090005 Pad 6 9820305 Washer flat 7 0090026 Screw hex head 8 0551986 Nut with washer 9 0507937 Hose clip 10 9804916 Screw 11 0278373 Wheel 2 12 9805230 Screw Item Part Descrip...

Page 19: ...60 Paint pump 5 0555850 PRIME SPRAY valve assembly 6 0270494 Ring diaphragm 7 0270487 End cap 8 9970103 Seal 9 0270499 Spring 10 0270497 Support spring 11 0270491 Ball 12 0270197 Ball seat 13 0089494...

Page 20: ...di Molgora MB Italia Tel 39 039 625 021 Telefax 39 039 685 18 00 info wagnercolora com CH Wagner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 2...

Page 21: ...arantee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may...

Page 22: ...this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way Wagner or one of our dealers will take back your used Wagner waste...

Page 23: ...ionale technische Spezifikationen insbesondere GB Declaration of conformity Herewith we declare that the supplied version of Airless high pressure spraying unit complies with the following provisons a...

Page 24: ...que la Airless equipo de pulverizaci n de alta presi n satisface las disposiciones pertinentes siquientes 2006 42 CE 2004 108 CE Normas armonizadas utilizadas particularmente Normas y especificacione...

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