background image

ProSpray 3.21 

11

GB

Handling the high-pressure hose 

Cleaning the unit (shutting down)

6. 

Handling the high-pressure hose

Avoid sharp bending or kinking of the high-pressure hose. The 

smallest bending radius amounts to about 20 cm.

Do not drive over the high-pressure hose. Protect against sharp 

objects and edges.

Danger of injury through leaking high-pressure 

hose. Replace any damaged high-pressure hose 

immediately.

Never repair defective high-pressure hoses 

yourself!

6.1 

High-pressure hose

The unit is equipped with a high-pressure hose specially suited 

for piston pumps.

i

Only use WAGNeR original-high-pressure hoses 

in order to ensure functionality, safety and 

durability.

7. 

Interruption of work

1.  Open the relief valve, valve position PRIME

 

  (

k

 circulation).

2.  Switch the unit OFF.

3.  Turn the pressure control knob counterclockwise to 

minimum pressure.

4.  Pull the trigger of the spray gun in order to release the 

pressure from the high-pressure hose and spray gun.

5.  Secure the spray gun, refer to the operating manual of the 

spray gun.

6.  If a standard tip is to be cleaned, see Page 17, Section 

12.2.

  

If a non-standard tip is installed, proceed according to the 

relevant operating manual.

7.  Depending on the model, leave the suction tube or the 

suction hose and return hose immersed in the coating 

material or swivel or immerse it into a corresponding 

cleaning agent.

Attention

If fast-drying or two-component coating material 

is used, ensure that the unit is rinsed with a 

suitable cleaning agent within the processing 

time.

8. 

Cleaning the unit (shutting down)

A clean state is the best method of ensuring operation without 

problems. After you have finished spraying, clean the unit. Under 

no circumstances may any remaining coating material dry and 

harden in the unit.

The cleaning agent used for cleaning (only with an igni tion point 

above 21 °C) must be suitable for the coating material used.

  • 

Secure the spray gun

, refer to the operating manual of 

the spray gun.

Clean and remove tip.

For a standard tip, refer to Page 17, Section 12.2.

If a non-standard tip is installed, proceed according to the 

relevant operating manual.

  1.  Remove suction hose from the coating material.

  2.  Close the relief valve, valve position SPRAY (

p

 spray).

  3.  Switch the unit ON.

  4.  Pull the trigger of the spray gun in order to pump the 

remaining coating material from the suction hose, high-

pressure hose and the spray gun into an open container.

Attention

The container must be earthed in case of coating 

materials which contain solvents.

Caution! Do not pump or spray into a container 

with a small opening (bunghole)!

Refer to the safety regulations.

  5.  Immerse suction hose with return hose into a container 

with a suitable cleaning agent.

  6.  Turn the pressure control knob into the blue zone - 

pulsating pressure for unit cleaning.

  7.  Open the relief valve, valve position PRIME 

 

  (

k

 circulation).

  8.  Pump a suitable cleaning agent in the circuit for a few 

minutes.

  9.  Close the relief valve, valve position SPRAY (

p

 spray).

  10.  Pull the trigger of the spray gun.

  11.  Pump the remaining cleaning agent into an open container 

until the unit is empty.

  12.  Switch the unit OFF.

8.1 

Cleaning unit from outside

First of all pull out mains plug from socket.

Attention

Danger of short circult through panetrating 

water!

Never spray down the unit with high-pressure or 

high-pressure steam cleaners.

Wipe down unit externally with a cloth which has been immersed 

in a suitable cleaning agent.

Summary of Contents for 558019

Page 1: ...Edition 4 2011 0558 932E ProSpray 3 21 GB Operating manual ProSpray 3 21 Airless high pressure spraying unit Models 0558019 0558046 Original operating manual...

Page 2: ...ot be used Secure Wagner spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket...

Page 3: ...1 High pressure hose 11 7 Interruption of work 11 8 Cleaning the unit shutting down 11 8 1 Cleaning unit from outside 11 8 2 Suction filter 12 8 3 Cleaning the high pressure filter 12 8 4 Cleaning Air...

Page 4: ...rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose NOTe TO PHySICIAN Injection into the skin is a traumatic injury It is important...

Page 5: ...or similarly qualified persons in order to avoid a hazard Wear ear protection This unit can produce noise levels above 85 dB A This equipment is designed to operate at high pressures and recoil forces...

Page 6: ...l by suction and conveys it to the tip Pressed through the tip at a pressure of up to a maximum of 221 bar 22 1 MPa the coating material is atomised This high pressure has the effect of micro fine ato...

Page 7: ...ction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 Oil button 10 Oil level gauge 11 ON OFF switch 12 Control pane...

Page 8: ...vehicle Secure the unit with a suitable fastening 4 Starting operation 4 1 High pressure hose spray gun and separating oil 1 Screw the pressure gauge 1 to the coating material outlet Fig 2 Item 2 2 Sc...

Page 9: ...120 bar and 23 MPa 230 bar A solid green pressure indicator means The sprayer is at the proper pressure setting for spraying oil based and latex house paints The sprayer is operating at peak performa...

Page 10: ...ase the pressure by slowly turning up the pressure control knob Check the spray pattern and increase the pressure until the atomization is correct Always turn the pressure control knob to the lowest s...

Page 11: ...without problems After you have finished spraying clean the unit Under no circumstances may any remaining coating material dry and harden in the unit The cleaning agent used for cleaning only with an...

Page 12: ...g 3 6 Clean all the parts with the corresponding cleaning agent If necessary replace the filter cartridge 7 Check the O ring 4 replace it if necessary 8 Place the bearing ring 5 against the bearing sp...

Page 13: ...rayed 2 Pressure setting incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low Measures for eliminating the malfunction 1 Check voltage supply 2 Turn up pressure...

Page 14: ...OFF so that the piston rod is positioned in the lower stroke position Danger of crushing do not reach with the fingers or tool between the moving parts 3 Unplug the power plug from the outlet 4 Remov...

Page 15: ...m the pump manifold 2 4 5 6 7 2 8 1 3 9 8 Clean pump manifold 2 9 Lubricate upper packing 7 and lower packing 8 with machine grease 10 Insert upper packing Fig 14 with O ring 1 and protruding lip 2 do...

Page 16: ...lve housing with machine grease Screw inlet valve housing to the pump manifold 23 Insert the elbow on the siphon assembly into the bottom of the pusher stem housing Push the retaining clip up into the...

Page 17: ...the relief valve handle fully counterclockwise k Circulation 2 Switch off the gasoline engine 3 Dismount the tip from the spray gun 4 Place tip in an appropriate cleaning agent until all coating mater...

Page 18: ...9 0 48 295 0552 619 719 70 0 019 0 48 320 0552 719 819 80 0 019 0 48 400 0552 819 Mica paints 221 20 0 021 0 53 145 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0552 421 Dispersions 521 50 0 021 0...

Page 19: ...1 4 10m Spraypack consisting of basic unit 2311659 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder F thread and Trade Tip 2 Fine Finish 410 2311660 2311853 TempSpray H 226 ideal for dispersi...

Page 20: ...erior No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak Better protection Simple assembly Suitable for the following models Diaphrag...

Page 21: ...27 Palaiseau Cedex 0844 335 0517 Fax 0044 1295 269861 enquiry wagnerspraytech co uk Great Britain Wagner Spraytech UK Ltd The Coach House 2 Main Road Middleton Cheney OX17 2ND Great Britain Tel 0039 0...

Page 22: ...22 ProSpray 3 21 Accessories illustration ProSpray 3 21 3 1 5 7 9 2 4 6 8...

Page 23: ...ure hoses 1 4 x 1 4 6 0034 950 Metex Reuse Reuse for pre filtering of coating material in vessel Place suction pipe in the reuse 0034 952 Sieve package 5 pcs for paint 0034 951 Sieve package 5 pcs for...

Page 24: ...ts list ProSpray 3 21 28 30 29 31 32 33 34 35 1 19 18 25 6 26 43 21 22 23 24 20 45 46 47 48 7 5 9 10 11 8 27 44 2 3 4 37 36 40 38 39 41 42 14 15 16 17 12 13 Main Assembly 0558 466 110V 6 m 0290 281 12...

Page 25: ...218 Screw 4 22 9805 348 Screw 4 23 0509 636 Plug 2 Item Part No Description 24 0558 298A Fluid section assembly 25 0290 205 Pusher assembly 26 0508 553 Screw 2 27 9800 319 Screw 28 0551 757 Transducer...

Page 26: ...26 ProSpray 3 21 Spare parts list ProSpray 3 21 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section...

Page 27: ...valve seat 19 0509 582 O ring Teflon 20 0509 581 Inlet valve seal 21 0290 216 Inlet valve housing Item Part No Description 22 9871 160 O ring 23 0508 748 Filter 24 0508 603 Bearing ring 25 0508 601 F...

Page 28: ...2nd stage gear 3 0558 373 Motor assembly 120V includes items 5 7 4 9800 319 Screw 4 5 0522 018 Capacitor assembly 6 0290 217 Baffle assembly 7 0512 340 Fan 8 0551 714 Cord grip 2 9 0558 449 Bracket 10...

Page 29: ...scription 1 9805 367 Screw 3 2 0290 215 Drip cup 3 0290 211 Leg right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw 2 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg left 029...

Page 30: ...5 Item Part No Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap 2 3 0551 707 Retun tube 4 0279 459 Clip 5 0295 565 Filter 0551 705 Siphon tube assembly includes items 1 5 Suction system Spare p...

Page 31: ...antee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may a...

Page 32: ......

Reviews: