background image

ProSpray 3.21

GB

Safety Regulations 

1. 

Safety regulations for Airless   

spraying

This manual contains information that must be read and understood 

before using the equipment. When you come to an area that has one of 

the following symbols, pay particular attention and make certain to heed 

the safeguard.

This symbol indicates a potential hazard that may cause 

serious injury or loss of life. Important safety information 

will follow.

Attention

This symbol indicates a potential hazard to you or to the 

equipment.  Important information that tells how to 

prevent damage to the equipment or how to avoid 

causes of minor injuries will follow.

A hazard symbol such as this one refers to a specific, 

task-related risk.  Be sure to heed the safeguard.   

i

Notes give important information which should be given 

special attention.

HAZARD:  INjeCTION INjuRy

A high pressure stream produced by this equipment 

can pierce the skin and underlying tissues, leading to 

serious injury and possible amputation.

DO NOT TReAT AN INjeCTION INjuRy AS A 

SIMPLe CuT!  Injection can lead to amputation. See a 

physician immediately.

The maximum operating range of the unit is 221 bar 

(22.1 MPa, 3200 PSI) fluid pressure.

PReVeNTION:

 •  NEVER aim the gun at any part of the body. 

 •  NEVER allow any part of the body to touch the fluid 

stream. DO NOT allow body to touch a leak in the fluid 

hose.

 •  NEVER put your hand in front of the gun.  Gloves will 

not provide protection against an injection injury.

 •  ALWAYS lock the gun trigger, shut the fluid pump off 

and release all pressure before servicing, cleaning 

the tip guard, changing tips, or leaving unattended. 

Pressure will not be released by turning off the engine. 

The PRIME/SPRAY valve or pressure bleed valve 

must be turned to their appropriate positions to relieve 

system pressure.

 •  ALWAYS keep tip guard in place while spraying. The 

tip guard provides some protection but is mainly a 

warning device.

 •  NEVER use a spray gun without a working trigger lock 

and trigger guard in place.

 •  ALWAYS remove the spray tip before flushing or 

cleaning the system.

 •  The paint hose can develop leaks from wear, kinking 

and abuse.  A leak can inject material into the skin.  

Inspect the hose before each use.

 •  All accessories must be rated at or above the 

maximum operating pressure range of the sprayer.  

This includes spray tips, guns, extensions, and hose.

NOTe TO PHySICIAN:

Injection into the skin is a traumatic injury.  It is 

important to treat the injury as soon as possible. DO 

NOT delay treatment to research toxicity.  Toxicity is a 

concern with some coatings injected directly into the 

blood stream. Consultation with a plastic surgeon or 

reconstructive hand surgeon may be advisable.

HAZARD:  eXPLOSION OR FIRe
Solvent and paint fumes can explode or ignite.  Severe 

injury and/or property damage can occur.
PReVeNTION

:

 •  Provide extensive exhaust and fresh air introduction 

to keep the air within the spray area free from 

accumulation of flammable vapors.

 •  Avoid all ignition sources such as static electricity 

sparks, electrical appliances, flames, pilot lights, hot 

objects, and sparks from connecting and disconnecting 

power cords or working light switches.

 •  Plastic can cause static sparks.  Never hang plastic 

to enclose spray area.  Do not use plastic drop cloths 

when spraying flammable materials.

 •  Always flush unit into separate metal container, at low 

pump pressure, with spray tip removed.  Hold gun 

firmly against side of container to ground container and 

prevent static sparks.

 •  Do not smoke in spray area.

 •  Fire extinguisher must be present and in good working 

order.

 •  Place sprayer at least 6.1 m (20 feet) from the spray 

object in a well ventilated area (add more hose if 

necessary).  Flammable vapors are often heavier than 

air.  Floor area must be extremely well ventilated.  The 

pump contains arcing parts that emit sparks and can 

ignite vapors. 

 •  The equipment and objects in and around the spray 

area must be properly grounded to prevent static 

sparks.

 •  Use only conductive or earthed high pressure fluid 

hose.  Gun must be earthed through hose connections.

 •  Power cord must be connected to a grounded circuit 

(electric units only).

 •  The unit must be connected to an earthed object.  Use 

the green earthing wire to connect the unit to a water 

pipe, steel beam, or other electrically earthed surface.

 •  Follow material and solvent manufacturer’s warnings 

and instructions.  Be familiar with the coating material’s 

MSDS sheet and technical information to ensure safe 

use.

 •  Do not use materials with a flashpoint below 21° C 

(70° F). Flashpoint is the temperature at which a fluid 

can produce enough vapors to ignite.

 •  Use lowest possible pressure to flush equipment.

PE

0 bar

Summary of Contents for 558019

Page 1: ...Edition 4 2011 0558 932E ProSpray 3 21 GB Operating manual ProSpray 3 21 Airless high pressure spraying unit Models 0558019 0558046 Original operating manual...

Page 2: ...ot be used Secure Wagner spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket...

Page 3: ...1 High pressure hose 11 7 Interruption of work 11 8 Cleaning the unit shutting down 11 8 1 Cleaning unit from outside 11 8 2 Suction filter 12 8 3 Cleaning the high pressure filter 12 8 4 Cleaning Air...

Page 4: ...rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose NOTe TO PHySICIAN Injection into the skin is a traumatic injury It is important...

Page 5: ...or similarly qualified persons in order to avoid a hazard Wear ear protection This unit can produce noise levels above 85 dB A This equipment is designed to operate at high pressures and recoil forces...

Page 6: ...l by suction and conveys it to the tip Pressed through the tip at a pressure of up to a maximum of 221 bar 22 1 MPa the coating material is atomised This high pressure has the effect of micro fine ato...

Page 7: ...ction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 Oil button 10 Oil level gauge 11 ON OFF switch 12 Control pane...

Page 8: ...vehicle Secure the unit with a suitable fastening 4 Starting operation 4 1 High pressure hose spray gun and separating oil 1 Screw the pressure gauge 1 to the coating material outlet Fig 2 Item 2 2 Sc...

Page 9: ...120 bar and 23 MPa 230 bar A solid green pressure indicator means The sprayer is at the proper pressure setting for spraying oil based and latex house paints The sprayer is operating at peak performa...

Page 10: ...ase the pressure by slowly turning up the pressure control knob Check the spray pattern and increase the pressure until the atomization is correct Always turn the pressure control knob to the lowest s...

Page 11: ...without problems After you have finished spraying clean the unit Under no circumstances may any remaining coating material dry and harden in the unit The cleaning agent used for cleaning only with an...

Page 12: ...g 3 6 Clean all the parts with the corresponding cleaning agent If necessary replace the filter cartridge 7 Check the O ring 4 replace it if necessary 8 Place the bearing ring 5 against the bearing sp...

Page 13: ...rayed 2 Pressure setting incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low Measures for eliminating the malfunction 1 Check voltage supply 2 Turn up pressure...

Page 14: ...OFF so that the piston rod is positioned in the lower stroke position Danger of crushing do not reach with the fingers or tool between the moving parts 3 Unplug the power plug from the outlet 4 Remov...

Page 15: ...m the pump manifold 2 4 5 6 7 2 8 1 3 9 8 Clean pump manifold 2 9 Lubricate upper packing 7 and lower packing 8 with machine grease 10 Insert upper packing Fig 14 with O ring 1 and protruding lip 2 do...

Page 16: ...lve housing with machine grease Screw inlet valve housing to the pump manifold 23 Insert the elbow on the siphon assembly into the bottom of the pusher stem housing Push the retaining clip up into the...

Page 17: ...the relief valve handle fully counterclockwise k Circulation 2 Switch off the gasoline engine 3 Dismount the tip from the spray gun 4 Place tip in an appropriate cleaning agent until all coating mater...

Page 18: ...9 0 48 295 0552 619 719 70 0 019 0 48 320 0552 719 819 80 0 019 0 48 400 0552 819 Mica paints 221 20 0 021 0 53 145 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0552 421 Dispersions 521 50 0 021 0...

Page 19: ...1 4 10m Spraypack consisting of basic unit 2311659 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder F thread and Trade Tip 2 Fine Finish 410 2311660 2311853 TempSpray H 226 ideal for dispersi...

Page 20: ...erior No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak Better protection Simple assembly Suitable for the following models Diaphrag...

Page 21: ...27 Palaiseau Cedex 0844 335 0517 Fax 0044 1295 269861 enquiry wagnerspraytech co uk Great Britain Wagner Spraytech UK Ltd The Coach House 2 Main Road Middleton Cheney OX17 2ND Great Britain Tel 0039 0...

Page 22: ...22 ProSpray 3 21 Accessories illustration ProSpray 3 21 3 1 5 7 9 2 4 6 8...

Page 23: ...ure hoses 1 4 x 1 4 6 0034 950 Metex Reuse Reuse for pre filtering of coating material in vessel Place suction pipe in the reuse 0034 952 Sieve package 5 pcs for paint 0034 951 Sieve package 5 pcs for...

Page 24: ...ts list ProSpray 3 21 28 30 29 31 32 33 34 35 1 19 18 25 6 26 43 21 22 23 24 20 45 46 47 48 7 5 9 10 11 8 27 44 2 3 4 37 36 40 38 39 41 42 14 15 16 17 12 13 Main Assembly 0558 466 110V 6 m 0290 281 12...

Page 25: ...218 Screw 4 22 9805 348 Screw 4 23 0509 636 Plug 2 Item Part No Description 24 0558 298A Fluid section assembly 25 0290 205 Pusher assembly 26 0508 553 Screw 2 27 9800 319 Screw 28 0551 757 Transducer...

Page 26: ...26 ProSpray 3 21 Spare parts list ProSpray 3 21 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section...

Page 27: ...valve seat 19 0509 582 O ring Teflon 20 0509 581 Inlet valve seal 21 0290 216 Inlet valve housing Item Part No Description 22 9871 160 O ring 23 0508 748 Filter 24 0508 603 Bearing ring 25 0508 601 F...

Page 28: ...2nd stage gear 3 0558 373 Motor assembly 120V includes items 5 7 4 9800 319 Screw 4 5 0522 018 Capacitor assembly 6 0290 217 Baffle assembly 7 0512 340 Fan 8 0551 714 Cord grip 2 9 0558 449 Bracket 10...

Page 29: ...scription 1 9805 367 Screw 3 2 0290 215 Drip cup 3 0290 211 Leg right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw 2 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg left 029...

Page 30: ...5 Item Part No Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap 2 3 0551 707 Retun tube 4 0279 459 Clip 5 0295 565 Filter 0551 705 Siphon tube assembly includes items 1 5 Suction system Spare p...

Page 31: ...antee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may a...

Page 32: ......

Reviews: