WAGNER AC 4600, Operating Manual

Page 1: ...AC 4600 Professional B_02695 II 2G X Atex 95 AirCoat spray guns for flat and round jet nozzles Edition 06 2012 Translation of the original Operating manual...

Page 2: ......

Page 3: ...tification 9 2 4 3 Maximum surface temperature 9 2 4 4 Safety instructions 9 2 5 German regulations and guidelines 9 3 3 2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING 10 3 1 Scope of guarantee 10 3 2 G...

Page 4: ...and cleaning 25 6 2 Replacing the material hose or air hose 26 6 3 Changing or cleaning filter insert 28 6 4 Replacing parts on the valve rod 30 6 4 1 Disassembling 30 6 4 2 Replacement of valve rock...

Page 5: ...tion a possibly hazardous situation Non observance can result in minor injury Note provide information on particular characteristics and how to proceed Notice a possibly hazardous situation Non observ...

Page 6: ...work is commenced on active parts Inform staff about planned work observe electrical safety regulations NSURE THAT THE UNIT IS OPERATED AND REPAIRED ONLY BY TRAINED PERSONS Make sure that the oor in...

Page 7: ...Avoid danger of injury through recoil forces Ensure that you have a firm footing when operating the spray gun Only hold the spray gun briefly in any one position Depending on the electrostatic charge...

Page 8: ...lvents and cleaning agents being used Take the specified protective measures in particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask o...

Page 9: ...RKS CAN FORM IF THE UNIT COMES INTO CONTACT WITH METAL N AN EXPLOSIVE ATMOSPHERE O NOT KNOCK OR PUSH THE UNIT AGAINST STEEL OR RUSTY IRON O NOT DROP THE SPRAY GUN 5SE ONLY TOOLS THAT ARE MADE OF A PER...

Page 10: ...to as products are carefully inspected tested and are subject to strict checks underWagner quality assurance Wagner exclusively issues extended guarantees to commercial or professional users here afte...

Page 11: ...fications or additions have been carried out for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised perso...

Page 12: ...ing with solvents for cleaning workpieces with solvents f BGI 740 Painting rooms and equipment g ZH 1 406 Guidelines for liquid ejection devices Note All titles can be ordered from Heymanns Publishing...

Page 13: ...B WARNING Hot coating substances Burns Wear antistatic protective gloves When operating the unit with a coating material with a temperature greater than 43 C 109 4 F Identify the unit with a warning s...

Page 14: ...ial pressure MPa psi bar 25 3625 250 Paint connection Inch NPSM1 4 Air connection Inch G1 4 Filter insert Mesh 100 Weight g oz 671 23 7 pH range of the material pH 3 5 9 Maxi temperature material C F...

Page 15: ...el Material 4 4 2 FUNCTIONS OF THE GUN If the trigger D is operated with released locking E first the air valve opens Atomizing air to flow through via air connection F to the air cap I The material v...

Page 16: ...ying system It is not an actual system design Contact your Wagner distributor for assistance in design ing a system to meet your needs The operating instructions and the safety regulations for the add...

Page 17: ...ying wall with the ventilation extraction switched on Observe national and local regulations for the outgoing air speed SIHI_0028_GB CAUTION Impurities in the spraying system Spray gun blockage materi...

Page 18: ...Pas Please also read the technical data sheet for the paint for optimal processing viscosity adjustment and intermixing of the material WARNING Dischargeofelectrostaticallychargedcomponentsinatmospher...

Page 19: ...by swollen seals Always point the spray gun down when cleaning Ensure that neither paint nor cleaning agent enters the air duct SIHI_0065_GB WARNING Unintentional putting into operation Risk of injury...

Page 20: ...e to spray gun and to oil free dry air supply with regulator 4 Insert suitable gun filter 5 Place the nozzle into the nozzle seal Fit the air cap over the nozzle ensuring that the location flats X are...

Page 21: ...elow 5 Use the shaping air controller on the gun to adjust the shaping air to atomizer air ratio until the optimal spray pattern is achieved Note Repeat point 4 and 5 until the optimum spray pattern i...

Page 22: ...ozzle C out of the air cap B by hand and brush with cleaning solvent until all remaining paint has been dissolved 6 Mounting Place AirCoat nozzle C in nozzle seal D 7 Fit the aircap B over the nozzle...

Page 23: ...e location flats X are in line 7 Fit the union nut with nozzle guard A over the air cap B onto the spray gun and tighten by hand 8 Switch the material pressure back on 9 Turn the safety catch to the s...

Page 24: ...als Never immerse the spray gun in cleaning agent SIHI_0066_GB SIHI_0004_GB WARNING Incorrect maintenance repair Risk of injury and damage to the equipment Repairs and part replacement may only be car...

Page 25: ...h trigger safety catch 8 Clean gun body with a cleaning agent recommended by the manufacturer and dry with a cloth 6 1 FINISHING WORK AND CLEANING DANGER Exploding gas air mixture Danger to life from...

Page 26: ...and unscrew material hose Air hose 4 Place open ended wrench wrench size D on flats of air connection and counterhold 5 Turn nut to the right with open ended wrench wrench size C and unscrew air hose...

Page 27: ...27 AC 4600 Pro 27 AC 4600 Pro OPERATING MANUAL EDITION 06 2012 PART NO DOC394871 BETRIEBSANLEITUNG AUSGABE 01 2008 BESTELLNUMMER DOC394870...

Page 28: ...X OPERATING MANUAL EDITION 06 2012 PART NO DOC394871 6 3 CHANGING OR CLEANING FILTER INSERT Counterhold Description Key D wrench size Key E wrench size AC 4600 Professional NPS 1 4 13 mm 0 51 inch 17...

Page 29: ...downward together with the material hose 5 Pull filter insert A out of the filter housing B 6 Flush swivel filter housing and filter insert A with cleaning agent 7 Push in cleaned or new filter inser...

Page 30: ...together with nut 20 6 Remove trigger guard 21 7 Loosen sealing screw 10 with single open end wrench 100 with wrench size 7 mm 0 28 inches CAUTION Unsuitable tool Damage to seals and sealing surfaces...

Page 31: ...d 14 together with inserted O ring 12 and sealing screw 10 2 Push completely assembled valve tappet 19 onto valve rod 14 3 Insert preassembled valve rod into the collet chuck 18 as far as the stop 4 F...

Page 32: ...nion nut with nozzle guard 33 5 Remove air cap 36 and nozzle 13 6 Carefully release the nozzle seal 17 with the help of a screwdriver 7 Fit new nozzle seal to valve housing 16 8 Continue assembly in t...

Page 33: ...tongs or with a large screwdriver 7 Mounting Fit new distributor seal 14 F to air cap 36 8 Place air cap in body of gun together with sealing ring 14 9 Attach union nut 33 and screw in until the seal...

Page 34: ...aterial viscosity to high Thin material in accordance with the manufacturer s instructions Partial nozzle blockage Nozzle cleaning 5 4 5 Wrongly adjusted atomizing air Readjust the atomizing air 5 4 1...

Page 35: ...17 0 48 480 approx 250 9 84 132727 Nozzle insert R18 18 0 53 530 approx 250 9 84 132728 Nozzle insert R19 19 0 59 590 approx 250 9 84 132729 Nozzle insert R20 20 0 65 650 approx 250 9 84 132730 Nozzle...

Page 36: ...9813 13 80 0 013 0 33 800 379115 15 10 0 015 0 38 100 379215 15 20 0 015 0 38 200 379315 15 30 0 015 0 38 300 379415 15 40 0 015 0 38 400 379515 15 50 0 015 0 38 500 379615 15 60 0 015 0 38 600 379815...

Page 37: ...00 379625 25 60 0 025 0 64 600 379825 25 80 0 025 0 64 800 379427 27 40 0 027 0 69 400 379627 27 60 0 027 0 69 600 379827 27 80 0 027 0 69 800 379429 29 40 0 029 0 75 400 379629 29 60 0 029 0 75 600 3...

Page 38: ...ece Part No for 10 piec Filter type Mesh Use for nozzles 34383 97022 Gun filter rot 200 0 007 0 015 43235 97023 Gun filter yellow 100 0 015 0 019 34377 97024 Gun filter white 50 0 017 0 021 9 5 HOSES...

Page 39: ...394904 Conversion kit 16 MPa 160 bar 2320 ps 394905 Conversion kit 25 MPa 250 bar 3625 psi 367560 Double connection NPSM1 4 outside thread for paint hose extension 9985720 Double nipple G1 4 outside t...

Page 40: ...work Always supply the following information to ensure delivery of the right spare part Part Number description and quantity The quantity need not be the same as the number given in the Quantity colum...

Page 41: ...unit assy 10 1 394327 Sealing screw 11 1 394328 Gasket 12 1 9971445 O ring 13 1 379411 Nozzle ACF3000 11 40 other nozzle sizes see chapter 9 2 14 1 394339 Sealing ring 15 1 9974245 O ring 16 1 394922...

Page 42: ...62 63 4 18 50 51 52 53 34 19 10 11 12 83 85 5 Nm 1 3 69 lbft 101 102 100 OPERATING MANUAL EDITION 06 2012 PART NO DOC394871 Detail B Mounting materials Pos K Part No Description 80 9992831 Loctite 54...

Page 43: ...32 Nozzle insert R various dimensions see chap 9 1 1 62 1 394180 Round jet nozzle cap see chap 9 1 63 1 132922 Nozzle screw connection compl 64 1 43235 Filter insert yellow 100 mesh other filter types...

Page 44: ...hone 33 1 825 011 111 Telefax 33 1 698 172 57 E Mail division batiment wagner france fr Netherlands WSB Finishing Equipment B V De Heldinnenlaan 200 NL 3543 MB Utrecht Telephone 31 0 30 241 4155 Telef...

Page 45: ...45 AC 4600 Pro 45 AC 4600 Pro OPERATING MANUAL EDITION 06 2012 PART NO DOC394871 BETRIEBSANLEITUNG AUSGABE 01 2008 BESTELLNUMMER DOC394870...

Page 46: ...46 AC 4600 Pro 46 AC 4600 Pro OPERATING MANUAL EDITION 06 2012 PART NO DOC394871 BETRIEBSANLEITUNG AUSGABE 01 2008 BESTELLNUMMER DOC394870...

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Page 48: ...RMANY 7 2 MB TTO ILIENTHAL 3TR 0OSTFACH ARKDORF 4ELEPHONE 4ELEFAX AIL SERVICE STANDARD WAGNER GROUP COM 3WITZERLAND 7 2 NDUSTRIESTRASSE 0OSTFACH LTST TTEN 4ELEPHONE 4ELEFAX AIL REP CH WAGNER GROUP CH...