4
OPERATING MANUAL
EDITION 02/2016
ORDER NUMBER DOC 2366600
Table of Contents
5.6 Controls
32
5.6.1
VM 5020W Control Unit
32
5.6.1.1 Operating Elements, Front Side
32
5.6.1.2 Connections on the Rear Side
35
5.6.2
Product Pressure Generator
36
5.6.2.1 Puma 28-40 PE+TG Pneumatic Piston Pump
36
5.6.2.2 Cobra 40-10 Double Diaphragm Pump
37
5.6.2.3 EvoMotion 20-30 Piston Pump
38
5.6.2.4 Working in Accordance with Pump's Operating Manual
38
5.6.3
GM 5020EACW Spray Gun
39
5.6.3.1 Securing the Spray Gun Against Actuation
40
5.6.3.2 Functioning of the Spray Gun
40
5.6.3.3 Spraying Procedure for AirCoat Round Spray
42
5.6.3.4 Spraying Procedure for AirCoat Fan Spray
42
5.6.3.5 Electrostatic
Eff ect
43
6
ASSEMBLY AND COMMISSIONING
44
6.1
Training Assembly/Commissioning Staff
44
6.2 Storage
Conditions
44
6.3 Installation
Conditions
44
6.4 Transportation
45
6.5
Assembly and Installation
45
6.5.1
Assembling the AquaCoat System
46
6.5.2
Ventilation of the Spray Booth
48
6.5.3 Air
Supply
48
6.5.4 Product
Supply
49
6.6 Grounding
50
6.7 Safety
Checks
52
6.8
Preparation of Water-Based Lacquer
52
6.8.1 Viscosity
Conversion
Table
52
6.9 Commissioning
53
6.9.1 Safety
Instructions
53
6.9.2 Preparation
53
6.9.3 Commissioning
54
6.9.3.1 AquaCoat with Puma 28-40 or EvoMotion 20-30
54
6.9.3.2 AquaCoat with Cobra 40-10 Double Diaphragm Pump
56
6.9.4
Verifying a Safe Operational Condition
57
7 OPERATION
58
7.1
Training the Operating Staff
58
7.2 Safety
Instructions
58
7.2.1
Emergency Deactivation for Puma
59
7.2.2
Emergency Deactivation for Cobra
60
7.2.3
Emergency Deactivation for EvoMotion
61
7.2.4
General Rules for Making Adjustments to the Spray Gun
62
7.2.4.1 Electrical
Discharge
63
Summary of Contents for AquaCoat 5010
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