WAGNER PC 1030, Service Manual

Page 1: ...Service manual with electrical repair instructions for electrically instructed persons of the J Wagner GmbH PC 1030 2369648 B 08 2021 ...

Page 2: ... following points are to be observed in accordance with the operating manual before every start up 1 Observe the permissible pressures 2 Check all the connecting parts for leaks 3 Instructions for regular cleaning and maintenance of the machine are to be observed strictly Observe the following point before any work on the machine and at every working break 1 Observe the curing time of the coating ...

Page 3: ... 1 5 Five safety rules_______________________________ 20 1 6 Categorisation of protection classes______________ 21 1 7 Explanation of electric variables and components___ 22 1 8 Explanation of electrical terms___________________ 22 2 Functional test work instructions_________________ 24 2 1 Functional test of cord set______________________ 24 2 2 Functional test of capacitor_____________________ 2...

Page 4: ...ons of the German employer s liability insurance association Beruf sgenossenschaft Rules for the use of breathing masks BGR 190 and Processing coating materials BGV D25 Connection to the mains network only via a special feed ing point for example via a distribution board for con struction sites with residual current protective device with INF 30 mA Avoid soiling of the socket for the remote contro...

Page 5: ... Never repair defective mortar hoses yourself Avoid sharp bends and folds the smallest bending radius is about 80 cm Do not drive over the mortar hose Protect against sharp ob jects and edges Never pull on the mortar hose to move the device Do not twist the mortar hose Lay the mortar hose in such a way as to ensure that it cannot be tripped over Only use WAGNER original mortar hoses in order to en...

Page 6: ...rating pressure 40 bar Max granular size K6 mm Dimensions L x W x H 1150 x 550 x 620 mm Container capacity 50 l Weight PlastCoat 1030 60 kg Weight Spray lance 2 1 kg Max tyre pressure 2 5 bar Degree of protection IP 54 Max sound pressure level 70 dB A Atomizing air connection Rapid action coupling DN 7 2 mm Max atomizing air pressure 10 bar Minimum required compressed air volume 320 l min Max mort...

Page 7: ...ried out by the person who controls the machine Never operate mortar spraying machine with an exposed rotor Do not reach into the rotor when it is mov ing Risk of crushing Caution if you have long hair Only wear close fitting clothes at work Move selector switch fig 14 1 to A and set delivery vol ume controller 2 to 0 Disconnect mains plug Loosen the star screws 3 and remove the outlet unit 4 Set ...

Page 8: ...ve the outlet unit 4 Set delivery volume controller 2 to 1 or 2 Connect mains plug to mains power supply Move the selector switch 1 to position F As soon as the stator 5 is released from the rotor 6 set the selector switch to A Remove the stator 5 completely Disconnect mains plug Pull out the two locking pins 7 and remove the anti twist lock 8 Remove the flange 9 with a 17 wrench Remove the contai...

Page 9: ...9 PC 1030 GB ...

Page 10: ...bber seal flange 13 2357594 Receptacle ITEM ORDER NO DESIGNATION 14 348316 Rotor 15 348324 Screw 2 16 2360651 Feeder shaft 17 2360706 Rubber seal motor 18 9921501 Spring washer 4 19 9900313 Cylinder head screw 4 20 9910708 Cap nut 4 21 2310491 Connecting bolt 2 22 2373606 Controller PC 1030 complete 23 2365723 Label PC 1030 2 24 2364373 Rating Label PC 1030 The number in brackets gives the total q...

Page 11: ...11 PC 1030 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 Nm Explanation xNm indicates torque 25 5Nm 25 5Nm GB SPARE PARTS ILLUSTRATION ...

Page 12: ... 2 3 4 5 6 ITEM ORDER NO DESIGNATION 1 3142039 Ring nut M12 2 3069013 Square head plug 3 2367604 Guide pulley 4 348349 Wheel 5 9994902 Wheel cap 6 2309787 Protective cap 8 1 SPARE PARTS LIST FRAME SPARE PARTSLIST FRAME ...

Page 13: ...13 PC 1030 9 DRIVE ASSEMBLY PLAST COAT 1030 GB DRIVE ASSEMBLY PLAST COAT 1030 ...

Page 14: ... Control knob for potentiometer 4 2315416 2308475 Switch 6 2313 743 Emergency stop switch 7 2313 481 Signal lamp green ITEM ORDER NO DESIGNATION 8 2313 482 Signal lamp red 9 2316 781 Adhesive label front 10 2313 485 Coupler plug six pole 11 2313 486 Coupler plug three pole 12 2311 685 Cap 13 2316 783 Adhesive label back 14 2313 823 Female receptacle Back view Right view 14 10 11 12 electric pneuma...

Page 15: ...15 PC 1030 GB ...

Page 16: ...322 488 O ring 25 x 2 5 7 2323 764 Housing component left 8 2319 220 Lever 9 2322 363 Magnet 10 2319 228 Turn restrictor 11 9999 360 Retaining ring 12 2336 552 O ring 30x 2 8 2 pcs 13 2322 179 Slide bush 14 2319 230 Closing cylinder 15 2336 553 O ring 20x 2 5 2 pcs 16 2334 155 Lance body 17 2319 231 Seal washer 18 2319 233 O Ring 20 29 x 2 62 19 2320 770 Hose connection 20 3156 823 Cable fitting A...

Page 17: ...17 PC 1030 GB SPARE PARTS LIST OF SPRAY LANCE 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ...

Page 18: ... cylinder 5 and all seals and o rings 3 Insert the closing cylinder 5 with the help of the guiding tools 1 and 2 into the lance body Attention Avoid dam age to the o rings due to the sharp edges 4 Fully press the closing cylinder to the bottom of the lance body with the help of a bench vice 5 Countersink the slide bush 6 with the help of a hammer and a chisel until the groove for the retaining rin...

Page 19: ...and indicate potential hazards and special features The work instructions must include safe and correct replace ment of a connecting cable for example 1 2 SKILLED ELECTRICIAN FOR DEFINED TASKS In order to autonomously carry out work on electrical systems and equipment a person must have training as a skilled electrician for defined tasks However the skilled electrician for defined tasks must also ...

Page 20: ...live parts All live cables must be disconnected at all poles at the place of work before starting work This can be done by means of main switches expert removal of fuses disconnection of plug connectors etc Protecting against restarting In order to prevent inadvertent restarting of a system on which work is being carried out restarting must be prevented reliably and safely For example the unscrewe...

Page 21: ...n against electric shock in addition to the basic insulation Connection to the protective conductor system is not possible Appliances with this protection class are not permitted in Germany and Austria This protection class will not be included in any international standards in future There is no symbol for protection class 0 Protection class I All electrically conductive housing parts of the equi...

Page 22: ...megaohms Designation Explanation L1 External conductor L2 External conductor L3 External conductor N Neutral conductor PE Protective conductor 3 Threephase AC voltage 1 8 EXPLANATION OF ELECTRICAL TERMS Rated current The rated current In is the rated value for a system a power circuit or electrical equipment Operating current The operating current Ib is the current that must flow during uninterrup...

Page 23: ...nductor A PEN conductor is an earthed conductor which performs the function of protective conductor and neutral conductor simulta neously Active part of an electrical system An active part is a live part of an electrical system or device e g fuses terminals switches capacitors etc through which current flows during normal operation Emergency switch emergency stop This switch is identified by its c...

Page 24: ...he wires then the wire is defective 7 The defective component must be made inoperative in order to prevent further use 2 2 FUNCTIONAL TEST OF THE CAPACITOR 1 Ensure safe isolation from the supply before commencing work 2 An insulation resistance tester e g Metriso 500 must be used for the measurement 3 The capacitor must be electrically isolated from the device To do this disconnect the plug conne...

Page 25: ...nstrument should be used to check the electrical functionality If a multimeter is used it should be set to V or VAC 5 Now check the voltage present between L1 and N If this is 230 V AC then the voltage between L1 and PE must also be che cked 6 If a deviation is found in point 2 or point 5 there is a defect 7 The defective component must be made inoperative in order to prevent further use 2 5 FUNCT...

Page 26: ...ust be disconnected first of all Note down the connection plan 4 Measure all cables to the housing if a continuity is found then the motor has an earth fault and is defective 5 Measurement of the individual windings is not possible as they are internally bridged 6 If the motor is equipped with a thermal link this must be tested for continuity If no continuity is present or if a high resi stance is...

Page 27: ...easurement in accordance with BGV A3 must be carried out in order to ensure electrical safety and functionality See chapter 1 4 3 3 REPLACING THE CAPACITOR 1 Ensure safe isolation from the supply before commencing work 2 Remove the wires plug connector on capacitor 3 Loosen the fixing nut on the front of the capacitor 4 Remove the capacitor 5 Now install and connect the new capacitor in the revers...

Page 28: ...h 4 The motor protecting switch can now be removed 5 Now install the new motor protecting switch and restore the electrical connection 6 After completing the repair a measurement in accordance with BGV A3 must be carried out in order to ensure electrical safety and functionality 7 In order to prevent further use of the defective motor protecting switch it must be made unserviceable and disposed of...

Page 29: ...or noting the exact pin assignment 3 Now replace the motor 4 Observe the pin assignment noted in point 2 when connecting the individual wires Also ensure secure contact when con necting the wires 5 After completing the repair a measurement in accordance with BGV A3 must be carried out 6 In order to exclude further use of the defective motor all wires must be disconnected directly at the motor ...

Page 30: ...PLUG 230V 50 Hz GREEN YELLOW BLUE BROWN W U V GND MOTOR PLUG C 16 3 GND BLUE GREEN YELLOW BLACK H1 YELLOW H2 GREEN H3 BLUE 5V RED MOTOR 4 MACHINE SPECIFIC DOCUMENTS 4 1 Connection diagram PC 1030 CONNECTION DIAGRAM PC 830 ...

Page 31: ...International AG Industriestrasse 22 9450 Altstätten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 22 22 wagner wagner group ch F Euromair Antony S A V Ile de France 12 14 av F Sommer 92160 Antony Tel 01 55 59 92 42 Telefax 33 0 1 69 81 72 57 conseil paris euromair com NL WSB Finishing Equipment BV De Heldinnenlaan 200 3543 MB Utrecht Netherlands Tel 31 30 241 41 55 Telefax 31 30 241 17 87 info ...