WAGNER PEA-C4-HiCoat FM, Operating Manual

Page 1: ...group com Operating Manual Automatic Powder Spray Gun DANGER High Voltage Turn power off before servicing CAUTION Read rules for safe operation and instructions carefully Peac4_0000 PEA C4 HiCoat FM...

Page 2: ...r conventional types of powder and metal powder that can be electrostatically charged The spray gun is used for industrial powder coating in automatic plants and can be oper ated with individual contr...

Page 3: ...n 16 4 2 Cleaning the spray gun and replacing the wearing parts 18 4 3 Replacing the protective wedge 19 4 4 Fitting the round spray nozzle 22 4 5 Mounting the angle adapter 23 4 5 1 Dismantling the n...

Page 4: ...able safety codes and applicable national safety regulations Please pay particular attention to the parts marked by the following symbols Follow the instructions exactly in the interests of both your...

Page 5: ...the average powder air concentration may not exceed 10 g m Over sprayed powder must be reliably collected Adhere to the instructions given by the manufac turers and to the prevalent local laws on the...

Page 6: ...k if slightly damaged parts still function correctly Check whether the moving parts operate properly whether they jam and whether parts are damaged Damaged parts should be repaired or replaced by a Wa...

Page 7: ...able atmospheres spray only in a properly ventilated spray booth Never operate spray gun unless ventilation fans are operating properly Check and follow all National State and Local codes regarding ai...

Page 8: ...does not involve any ignition energy and has no effect on the usage of the plant When the electrode approaches the workpiece the control unit automatically reduces the high voltage to a safe value or...

Page 9: ...the approval standard for Electrostatic Finishing Equipment FM 7260 This equipment to be used for electrostatic finishing applications using Class II spray material in hazardous Classified location FM...

Page 10: ...tion Distance to workpiece mm Powder output g min F1 1 Universal application slow powder cloud Deep and complex shapes Extensive workpieces 120 300 50 250 F2 1 Targeted application dense powder cloud...

Page 11: ...bers in chapter 9 Accessories 2 2 Connecting the spray gun Before you commence connecting the gun switch off the high voltage generator For informa tion on this activity refer to the related operating...

Page 12: ...ctor PI F1 and a suitable control unit it is possible to automatically blow out or purge the angled spray gun each time prior to switch off 2 3 Grounding For safety reasons the spray gun must be prope...

Page 13: ...smoother coating the protective wedge is now in the vertical position It is possible to set it other positions for special applica tions On the nozzle body and electrode holders there are X markings I...

Page 14: ...terruption to work the spray gun should be blown through purged and powder residue removed In this way powder deposits and a surge the next time the spray gun is switched on can be largely avoided If...

Page 15: ...up to the stop position the colors may smear Switch off the powder coating plant after automatic purging and secure it against inadvertent switch on If you do not use automatic purging flush the powde...

Page 16: ...operation If defects in the equipment are found DO NOT use until repairs are completed Clean equipment immediately after use NEVER IMMERSE SPRAY GUN OR PARTS OF IT IN ANY FLUID AT ANY TIME Be sure the...

Page 17: ...r the high voltage generator Disconnect the electrical cable E from the spray gun D Disconnect the hoses for powder feed G and atomizing air F from the spray gun D Undo the locking nuts H and disconne...

Page 18: ...ing out and inserting the electrode holder ensure that the insert is not damaged Remove powder residue from the parts removed and from the spray gun Caution Never place the spray gun or parts of the s...

Page 19: ...nserting them a wedge tool is available for assembly 1 Wedge tool 2 Protective wedge install position 3 Electrode holder cut open view Proceed as described below Guide the wedge tool 1 into the electr...

Page 20: ...e wedge tool 1 Insert both parts in the opening on the electrode holder 3 to the stop If it is not possible to push the wedge tool in as far as the mark X rotate the wedge tool a little until it can b...

Page 21: ...s and spare parts in chapter 8 2 of this manual 030302_ doc Prior to re fitting check whether the mating surface on the electrode holder 3 and in the spray gun housing 5 have been thoroughly cleaned s...

Page 22: ...the electrode holder 3 Carefully pull the electrode holder 3 out of the spray gun housing 5 Caution When pulling out and inserting the electrode holder ensure that the insert is not damaged Remove po...

Page 23: ...be readjusted The angle adapter is necessary to perform the change WA90 C4 WA60 C4 or WA30 C4 as it is specified in the accessory list Hint Both a fan spray and a round spray nozzle can be installed i...

Page 24: ...he angle adapter 2 into the desired position and afterwards fasten in place using the threaded sleeve 1 4 5 3 Replacing the wearing parts 0405_Verschleiss_winkeladapter doc Sample assembly Angle adapt...

Page 25: ...e nozzle insert 7 Replace worn parts with new ones Clean all the parts thoroughly and remove any powder residues 3 Assemble Install nozzle insert 7 as shown in insets Y1 and Y2 so that pin B1 engages...

Page 26: ...e powder feed must be switched off and secure against inadvertent switch on Proceed as described below A C E F B D G 1 2 3 Peac4_0012 Switch off the high voltage and the powder feed and secure against...

Page 27: ...electronic equipment and implementation in accordance with national law this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendl...

Page 28: ...ap around Back spray Inadequate or no ground See chapter Grounding Powder outlet uneven or inadequate Soiling Powder sintering Feed device soiled Feed air dosage air ratio incorrect Wear on powder inj...

Page 29: ...d compressed air quality Quality class Compressed air quality according to ISO 8573 1 5 Max residual water pressure dew point in F at 100 psi C at 700 kPa 44 6 F 7 C 2 Max oil contents 0 1 mg oil m3 0...

Page 30: ...epair performed by anyone other than a Wagner authorized service center or 3 Damages or defects caused by or related to abrasion corrosion abuse misuse negligence accident normal wear faulty installat...

Page 31: ...Faulty and unserviceable parts are replaced in accordance with our General Terms and Condi tions of Delivery In order to be able to guarantee safe and smooth spare parts delivery the following informa...

Page 32: ...0390911 0390311 0390342 0390969 0390310 0390324 0390006 0390006 Article No Description 0390016 Spray gun PEA C4 HiCoat FM 0390311 Outer nut 0390324 Fan spray nozzle F1 0390969 Electrode holder F FM ET...

Page 33: ...0390310 0390207 0390972 0390972 Article No Designation 0390972 Electrode holder C4 R FM with nozzles 0390207 Deflector cone R20 20 0390208 Deflector cone R28 28 0390209 Deflector cone R38 38 0390970...

Page 34: ...der feed 9982079 Hose 6x1 Connection of the atomizing air 9 3 Spray gun mounting and fastening 10_00002 Article No Designation 0351347 Hanger For fastening the spray gun 0260215 Spray gun mount For fa...

Page 35: ...on 0390900 Wedge tool including 20 protective wedges Wearing part only available as a set 9 6 Angle adapter with accessories 9 6 1 Assembly tool for angle adapter 0390939 Article No Designation 039093...

Page 36: ...0390932 0390945 0390946 0390931_et 0390931 Article No Designation 0390931 Angle adapter WA90 C4 0390933 Nozzle insert WA90 C4 ET 0390932 Connecting body WA C4 ET 0390947 Outer nut WA C4 ET 0390946 Lo...

Page 37: ...390945 0390946 0390930_et 0390930 Article No Designation 0390930 Angle adapter WA60 C4 0390934 Nozzle insert WA60 C4 ET 0390932 Connecting body WA C4 ET 0390947 Outer nut WA C4 ET 0390946 Locking slee...

Page 38: ...390945 0390946 0390927_et 0390927 Article No Designation 0390927 Angle adapter WA30 C4 0390935 Nozzle insert WA30 C4 ET 0390932 Connecting body WA C4 ET 0390947 Outer nut WA C4 ET 0390946 Locking slee...

Page 39: ...der measuring bag complete C4 ET For measuring powder quantities for the C4 HiCoat gun generation 9 8 Retrofit Set Corona Star 0260296 0390319 0390918 0390918 Article No Designation 0390918 Corona Sta...

Page 40: ...Notes 40 0390882 PEA C4 HiCoat FM 01 2008...

Page 41: ...Notes 01 2008 0390882 PEA C4 HiCoat FM 41...

Page 42: ...Notes 42 0390882 PEA C4 HiCoat FM 01 2008...

Page 43: ...x 49 0 7544 505200 Fax 31 0 30 2410765 Belgium Denmark Estee Industries WAGNER Powder Systems Scvandinavia Leenbeekstraat 9 Juupajokivej 8 B 9770 Kruishoutem DK 8850 Bjerringbro Phone 32 0 9 3885410 P...

Page 44: ...ne Shanghai 200436 Phone 86 0 2166521858 Fax 86 0 2166529819 France J Wagner France SARL B P 75 5 Avenue du 1er Mai F 91122 Palaiseau C dex Phone 33 0 825 011111 Fax 33 0 1 69817257 Italy Spain WAGNER...