WAGNER PEA-C4-HiCoat FM, Assembly And Operating Manual

Page 1: ...ng Manual Automatic Powder Spray Gun for Enamel Use DANGER High Voltage Turn power off before servicing CAUTION Read rules for safe operation and instructions carefully Peac4_0000 0390819 PEA C4 HiCoa...

Page 2: ...ay pattern for your coating 13 4 2 Switching off the spray gun 13 4 3 Performing a color change 14 5 Maintenance and cleaning 15 5 1 Replacing the spray gun 15 5 2 Cleaning the spray gun and replacing...

Page 3: ...e following symbols Follow the instructions exactly in the interests of both your own safety and the correct functioning of the unit Warning This symbol draws attention to the fact that if the operati...

Page 4: ...ntional types of Enamel powder that can be electrostatically charged The spray gun is used for industrial powder coating in automatic plants and can be operated with individual control units or with c...

Page 5: ...essed air quality according to ISO 8573 1 5 Max residual water pressure dew point in F at 100 psi C at 700 kPa 44 6 F 7 C 2 Max oil contents 0 1 mg oil m3 0 1 oz ft3 3 Max concentration 5 mg m3 5 oz f...

Page 6: ...wder coating booths or on powder coating stands that are equipped with a ventilation system Over sprayed powder must be reliably collected Adhere to the instructions given by the manufac turers and to...

Page 7: ...parts still function correctly Check whether the moving parts operate properly whether they jam and whether parts are damaged Damaged parts should be repaired or replaced by a Wagner customer service...

Page 8: ...erly ventilated spray booth Never operate spray gun unless ventilation fans are operating properly Check and follow all National State and Local codes regarding air exhaust velocity requirements Venti...

Page 9: ...o the relevant regulations 89 336 EEC Electro magnetic compatibility The following European standards were applied DIN EN 61000 4 1 DIN EN 61000 4 2 DIN EN 61000 4 3 DIN EN 61000 4 4 The product inclu...

Page 10: ...fore connecting the gun to the system switch off the high voltage generator For information on this activity refer to the related operating instructions for the control units and control modules Hint...

Page 11: ...is possible to automatically blow out or purge the angled spray gun each time prior to switch off 3 3 Grounding For safety reasons the spray gun must be properly grounded This occurs through the gun...

Page 12: ...ions for special applica tions On the nozzle body and electrode holders there are X markings In 15 steps the position can be changed if necessary and reproducibly The outer nut has to be removed for e...

Page 13: ...uption to work the spray gun should be blown through purged and powder residue removed In this way powder deposits and a surge the next time the spray gun is switched on can be largely avoided If you...

Page 14: ...smear Switch off the powder coating plant after automatic purging and secure it against inadvertent switch on If you do not use automatic purging flush the powder spray gun manually and clear any resi...

Page 15: ...are found DO NOT use until repairs are completed Clean equipment immediately after use NEVER IMMERSE SPRAY GUN OR PARTS OF IT IN ANY FLUID AT ANY TIME Be sure the Power Pack is turned off and unplugge...

Page 16: ...t the electrical cable E from the spray gun D Disconnect the hoses for powder feed G and atomizing air F from the spray gun D Undo the locking nuts H and disconnect the spray gun D from the support J...

Page 17: ...removed and from the spray gun Caution Never place the spray gun or parts of the spray gun in cleaning agent 5 3 C4 Enamel Powder tube assembly instructions B_00003 2 1 0390950 4 Assembly steps Mount...

Page 18: ...d waste material In observance of the European Directive 2002 96 EC on waste electrical and electronic equipment and implementation in accordance with national law this product is not to be disposed o...

Page 19: ...ground See chapter Grounding Powder outlet uneven or inadequate Soiling Powder sintering Feed device soiled Feed air dosage air ratio incorrect Wear on powder injector nozzle Blow through parts carryi...

Page 20: ...Wagner authorized service center or 3 Damages or defects caused by or related to abrasion corrosion abuse misuse negligence accident normal wear faulty installation or tampering in a manner which imp...

Page 21: ...ance with our General Terms and Con ditions of Delivery In order to be able to guarantee safe and smooth spare parts delivery the following informa tion is necessary Invoicing address Delivery address...

Page 22: ...14 0390014 Article No Description 0390011 Spray gun PEA C4 HiCoat Enamel 0390311 Outer nut 0390952 Fan spray nozzle C4 Enamel 0390948 Electrode holder C4 Enamel ET 0390388 Protective wedge C4 Enamell...

Page 23: ...y gun to the high voltage generator 9982079 Hose 6x1 Connection of the atomizing air 9 2 Spray gun mounting and fastening 10_00002 Article No Designation 0351347 Hanger For fastening the spray gun 026...

Page 24: ...Notes 24 0390860 PEA C4 HiCoat Enamel 05 2007...

Page 25: ...Notes 05 2007 0390860 PEA C4 HiCoat Enamel 25...

Page 26: ...Notes 26 0390860 PEA C4 HiCoat Enamel 05 2007...

Page 27: ...43 0 1 2788430 Fax 31 0 30 2410765 Belgium Denmark Estee Industries WAGNER Powder Systems Scvandinavia Leenbeekstraat 9 Juupajokivej 8 B 9770 Kruishoutem DK 8850 Bjerringbro Phone 32 0 9 3885410 Phone...

Page 28: ...ne Shanghai 200436 Phone 86 0 2166521858 Fax 86 0 2166529819 France J Wagner France SARL B P 75 5 Avenue du 1er Mai F 91122 Palaiseau C dex Phone 33 0 825 011111 Fax 33 0 1 69817257 Italy Spain WAGNER...