WAGNER PEA-T3XL Series, Operating Manual

Page 1: ...ating Manual Tribo Automatic Powder Spray Gun DANGER High Voltage Turn power off before servicing CAUTION Read rules for safe operation and instructions carefully P_00742 0351962 PEA T3XL C E R T I F...

Page 2: ...ilable in four lengths PEA T3XL 1 8 Z 1875 mm Article No 0351032 PEA T3XL 1 4 Z 1475 mm Article No 0351029 PEA T3XL 1 1 Z 1175 mm Article No 0351030 PEA T3XL 0 85 Z 925 mm Article No 0351031 The Tribo...

Page 3: ...16 4 2 Cleaning the spray gun and replacing the wearing parts 18 4 2 1 Replacing the charging body 18 4 2 2 Replacing the powder tube 19 4 3 Disposal 19 5 Rectification of malfunctions 20 6 Technical...

Page 4: ...tention to the parts marked by the following symbols Follow the instructions exactly in the interests of both your own safety and the correct functioning of the unit Warning This symbol draws attentio...

Page 5: ...average powder air concentration may not exceed 10 g m Over sprayed powder must be reliably collected Adhere to the instructions given by the manufac turers and to the prevalent local laws on the envi...

Page 6: ...slightly damaged parts still function correctly Check whether the moving parts operate properly whether they jam and whether parts are damaged Damaged parts should be repaired or replaced by a Wagner...

Page 7: ...atmospheres spray only in a properly ventilated spray booth Never operate spray gun unless ventilation fans are operating properly Check and follow all National State and Local codes regarding air ex...

Page 8: ...and 89 336 EWG The following European standards were applied EN 12100 1 2 EN 50281 1 1 1 2 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 60204 1 EN 50053 2 EN 50050 EN 50177 The following German standard...

Page 9: ...rom 50 300 g min Fan spray nozzle Difficult workpieces Undercuts Profiles Widely spread flat powder cloud For powder quantities from 50 150 g min Wide fan spray nozzle Difficult workpieces Undercuts P...

Page 10: ...rticle numbers and other information on nozzle systems are to found in chapter 9 3 5 Finger nozzles 2 2 Handling of the hose coupling Loosen the hose coupling 1 Lift the O ring 1 out of the groove and...

Page 11: ...g piece K for example on the gun holder of the reciprocator If an oscillator is being used the spray gun must be fixed with a clamping element see accessories Connect the spray gun to the Tribo curren...

Page 12: ...he workpiece is also necessary for optimum powder coating A poorly grounded workpiece causes dangerous electric charging of the workpiece back spray onto spray gun and user uneven coating very bad wra...

Page 13: ...The total feed air dosage air and Tribo air should not exceed 7 5 Nm3 h First open the atomizing air so that powder deposits are cleared from the deflector cone You can alter the size of the spray pat...

Page 14: ...switch off the spray gun and are using a powder injector that is not designed for automatic purging proceed as follows The atomizing air must be left open so that no powder can enter the atomizing air...

Page 15: ...he powder hose take up 8 Blow the spray gun out with compressed air Pull the deflector cone A off the charging body 4 Unscrew the outer nut 2 from the spray gun housing B Carefully pull the nozzle bod...

Page 16: ...ation If defects in the equipment are found DO NOT use until repairs are completed Clean equipment immediately after use NEVER IMMERSE SPRAY GUN OR PARTS OF IT IN ANY FLUID AT ANY TIME Be sure the Pow...

Page 17: ...nect the hose for powder feed G atomizing air F and Tribo air E from the spray gun B Unscrew the kinking protection H from the gun Undo the socket head cap screws K and open the upper part of the cros...

Page 18: ...e entire charging body can be replaced with a new one during this procedure 0402_Peat_Verschleiss doc It is also possible to dismantle the charging body and merely replace the parts affected by wear 2...

Page 19: ...nsion 4 3 Disposal 04_Entsorgung doc Only for EU countries Do not dispose of electric tools together with household waste material In observance of the European Directive 2002 96 EG on waste electrica...

Page 20: ...or wrap around Back spray Inadequate or no ground See chapter Grounding Powder outlet uneven or inadequate Soiling Powder sintering or powder conveying parts in spray gun worn Feed device soiled Feed...

Page 21: ...air quality Quality class Compressed air quality according to ISO 8573 1 5 Max residual water pressure dew point in in F at 100 psi C at 700 kPa 44 6 F 7 C 2 Max oil contents 0 1 mg oil m3 0 1 oz ft3...

Page 22: ...r performed by anyone other than a Wagner authorized service center or 3 Damages or defects caused by or related to abrasion corrosion abuse misuse negligence accident normal wear faulty installation...

Page 23: ...lty and unserviceable parts are replaced in accordance with our General Terms and Conditions of Delivery In order to be able to guarantee safe and smooth spare parts delivery the following information...

Page 24: ...1 0351654 Outer nut Tribo ET 4 0260629 Charging body complete 5 0351978 Rear powder tube Tribo 1 8 ET 5 0351929 Rear powder tube Tribo 1 4 ET 5 0351930 Rear powder tube Tribo 1 1 ET 5 0351931 Rear pow...

Page 25: ...29b 1 3 4 5 8 2 6 7 9 0260629b_et Item Article No Quantity 0260629 Charging body complete 1 0260632 Air nozzle complete 2 0260473 Threaded bar 3 0260469 Deflector cone rod 4 0260463 Central air supply...

Page 26: ...mm For the powder feed 9982079 9982061 Hose 6x1 black Hose 6x1 blue Connection of the atomizing air Connection of the Tribo air 9 2 Spray gun mounting and fastening Article No Designation 0351933 Qui...

Page 27: ...lectrical cable and a fluid air supply 0351922 Kinking protection For supporting the powder hose 9998832 Protection hose For rearranging the kinking protection available by the meter 1 Peac4xl_0009 If...

Page 28: ...or cone Tribo 32 Wearing part 9 3 2 Wide fan spray nozzle Item Article No Designation 1 0260926 Wide fan spray nozzle 2 0260280 Wide fan spray nozzle 3 9971037 O ring 22x1 5 4 0260627 Deflector cone 1...

Page 29: ...ssories 05 2009 0351701 PEA T3XL 29 9 3 4 Angle adapter WA 30 T3 Item Article No Designation 0260933 Angle adapter Tribo WA 30 T3 1 P_00722 1 0259474 Deflector cone 22 Wearing part only available as a...

Page 30: ...lat surfaces 0260641 Crossed finger nozzles x 10 For uniform coat thickness when coating complicated profiles 0260518 Nozzle 10 Standard nozzle in the 10 x finger nozzle and 10 x crossed finger nozzle...

Page 31: ...ation relative to the 10 x finger nozzle 0260519 Nozzle 8 Standard nozzle in the 16 x finger nozzle and 16 x crossed finger nozzle 0260505 Round nozzle 2 3 The round nozzle generates a concen trated s...

Page 32: ...em if you have equipped several spray guns with a finger nozzle and mounted the guns above each other on the reciprocator These adapters are described below 10_00011 Article No Designation 0260639 Ada...

Page 33: ...Hose take up for axis of rotation A special hose take up is available when using the gun at rotation axis 5x P_00740 Hose take up 0390965 O ring 9971197 5 pieces Hint We recommend replacing the O rin...

Page 34: ...Notes 34 0351701 PEA T3XL 05 2009...

Page 35: ...com info wagnersystemen nl Belgium Denmark Estee Industries WAGNER Industrial Solution Scandinavia AB WISS Leenbeekstraat 9 Kabingatan 28 B 9770 Kruishoutem S 25467 Helsingborg Phone 32 9 3885410 Phon...

Page 36: ...6529819 wagnersh public8 sta net cn France J Wagner France SARL Parc Gutenberg 8 Voie la Cardon Bat F F 91128 Palaiseau C dex Phone 33 825 011111 Fax 33 1 69817257 Division solutionsindustrielles wagn...