WAGNER PEM-TG3, Operating Manual

Page 1: ...om Operating Manual Tribo Cup Gun DANGER High Voltage Turn power off before servicing Read rules for safe operation and instructions carefully CAUTION pemtg3_0000 0351967 PEM TG3 C ER TI FI ED DIN ISO...

Page 2: ...tests sample coating and or low volume production By actuating the trigger the compressed air supplies to the gun is turned on This compressed air is required for Tribo feed dosing and fluid air appl...

Page 3: ...witching off the spray gun 12 3 3 Performing a color change 13 4 Maintenance and cleaning 15 4 1 Replacing the spray gun 15 4 2 Cleaning the spray gun and replacing the wear parts 17 4 3 Check the sta...

Page 4: ...d by the following symbols Follow the instructions exactly in the interests of both your own safety and the correct functioning of the unit Warning This symbol draws attention to the fact that if the...

Page 5: ...m Over sprayed powder must be reliably collected Adhere to the instructions given by the manufac turers and to the prevalent local laws on the environment when disposing of waste coating powder The ma...

Page 6: ...ll function correctly Check whether the moving parts operate properly whether they jam and whether parts are damaged Damaged parts should be repaired or replaced by a Wagner customer service Warning F...

Page 7: ...a properly ventilated spray booth Never operate spray gun unless ventilation fans are operating properly Check and follow all National State and Local codes regarding air exhaust velocity requirements...

Page 8: ...ing European standards were applied EN 12100 1 2 EN 50281 1 1 1 2 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 60204 1 EN 50053 2 EN 50050 EN 50177 The following German standards and or Guidelines were a...

Page 9: ...powder quantities from 50 300 g min Fan spray nozzle Difficult workpieces Undercuts Profiles Widely spread flat powder cloud For powder quantities from 50 150 g min Wide fan spray nozzle Difficult wor...

Page 10: ...container H onto the adapter J turning the powder container simultaneously right up to the limit thus ensuring that it is securely closed 2 3 Connecting the spray gun Pemtg3_0003 Connect the spray gun...

Page 11: ...r D The required parts are listed in section Special accessory When 2 4 Grounding For safety reasons the spray gun must be properly grounded This occurs through the electrical cable 0203_ doc Good gro...

Page 12: ...d in chapter 4 3 der but do not close the cup yet n the control unit and with knob 22 adjust the overall air to approximately 3 Nm3 h Close the powder cup Set the feed air for the desired powder outpu...

Page 13: ...ay gun in the coating booth actuate the spray gun trigger and remove any residual powder inside the spray gun Now the control unit can be switched off erforming a color change Duri hange all parts car...

Page 14: ...feed air all the way Pull the deflector cone 1 off the charging body 4 Unscrew the outer nut 2 from the spray gun h Carefully pull the nozzle powder tube 6 Carefully pull the charging body 4 out of t...

Page 15: ...f and unplugged from the power source NOTE The powder passages of the spray gun should be cleaned while cleaning the powder hose and powder pump following instructions provided with the powder pump in...

Page 16: ...1_Pemtg3_Ausbauen doc H J D G M F Pemtg3_0004 Switch the control unit and or the powder feed off Unscrew the powder container H from the adapter J Remove the air supply input air F from the spray gun...

Page 17: ...powder tube 6 Carefully pull the charging body 4 out of the powder tube 6 Check the removed parts for wear The entire charging body can be replaced with a new one It is also possible to dismantle the...

Page 18: ...djust it Check the fluid base of the powder container fo with a new one if required C if required r damage and replace K L N M Pemtg3_0001c K Feed air adjustment 1 L Tr M Dosage air N Flu 1 Rotate cou...

Page 19: ...with household material In observance of the European Directive 2002 96 EC on and electronic equipment and im national law this product is not to be disposed o waste material but must be recycled in...

Page 20: ...in accordance with chapter 3 3 gleichm ig nicht ausreichend Bad compressed a Powder container is p ly Check compressed air not sitting Tighten powder container tightly incorrect Redetermine the feed...

Page 21: ...air quality according to ISO 8573 1 5 Max residual water pressure dew point in F at 100 psi C at 700 kPa 44 6 F 7 C 2 Max oil contents 0 1 mg oil m3 0 1 oz ft3 3 Max concentration 5 mg m3 5 oz ft3 3 M...

Page 22: ...wder h Verlag Berlin EN 50050 Electrostatic manual powder coating equipment Beuth Verlag Berlin systems Instructions for fire fighting in electric equipment and nearby Beuth Verlag Berlin VdS 2093 and...

Page 23: ...er than a Wagner authorized service center or 3 Damages or defects caused abuse misuse negligence accident normal wea tampering in a manner which impairs normal operation Limitation of remedies by rep...

Page 24: ...viceable parts are replaced in a tions of Delivery In order to be able tion is necessary Invoici Delivery address H 0901_ do ccordance with our General Terms and Condi to guarantee safe and smooth spa...

Page 25: ...28 Fan spray nozzle 4 3050701 Powder container 500 cm3 5 0351 ET 654 Tribo outer nut 6 0351581 Nozzle body 7 0260629 e Charging body complet 9982079 Hose black external 6x1 e Y piece of the EPG 2008 c...

Page 26: ...260629 Charging body lete comp 6 0260472 Tip 7 0260473 Threaded bar 8 0260474 Ring 9 0260471 Charging tube 10 0260476 Support ring 11 0260470 Rod 12 0260463 Central air supply 13 0260469 Deflector con...

Page 27: ...748 O ring 80x2 3 3050735 Cup tube 500 cm3 3 3050736 Cup tube 900 cm3 4 3050734 Cover 5 3050739 Nut 6 3050738 Fluidization disc 7 3050733 Cup socket 7 1 3050742 O ring 39x2 7 2 9971137 O ring 20x2 1 2...

Page 28: ...accessory The following parts are not included in the scope of delivery of the cup gun and have to be ordered separately These parts are necessary to connect the spray gun to the EPG 2008 3159464 Y pl...

Page 29: ...Notes 04 2006 0351717 PEM TG3 29...

Page 30: ...Notes 30 0351717 PEM TG3 04 2006...

Page 31: ...en Ne tering 105 C rland AC UTRECH one x 31 0 30 31 0 30 10688 10765 Estee Industries WAGNER Powder Systems Scvandinavia Leenbeekstraat 9 Juupajokivej 8 B 9770 Kruishoutem DK 8850 Bjerringbro Phone 32...

Page 32: ...hanghai 200436 Phone 86 0 2166521858 Fax 86 0 2166529819 France LD J Wagner France SARL B P 75 5 Avenue du 1er Mai F 91122 Palaiseau C dex Phone 33 0 825 011111 Fax 33 0 1 69817257 Italy Spain WAGNER...