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8.

Prevent the socket for the remote control on the
control unit from getting dirty.

Always leave the coupler plug of the remote control
line on the mortar hose screwed complete into the
control unit.

9.

Danger of injury from the screw
conveyor.

Never put your hands into the
receptacle when the mortar
spraying machine is running.

Never turn on the mortar spraying machine when
the grating has been removed from the
receptacle, when the receptacle has been
removed or if there is no container connection
plate.

10. Cleaning and servicing 

Never uncouple mortar hoses under pressure.
Before uncoupling, check pressure on the pressure
gauge.

Turn off the mortar spraying machine for cleaning
and maintenance work. Pull out mains plug and
ensure that it cannot be plugged back in
unintentionally.

Do not spray the motor or control unit of the mortar
spraying machine with water jet, high-pressure or
steam cleaning equipment. Water could penetrate
the machine and cause a short-circuit.

11. Electrical equipment

 

Work on the machine’s electrical equipment may be
carried out only by a qualified electrician.
The electrical equipment must be inspected regu-
larly. Defects such as loose connections or
scorched cables must be remedied immediately.

12. Keep the labels on the mortar spraying machine

clean and legible. 

13. Positioning on uneven ground

The front of the mortar spraying machine must point
upwards to avoid that the machine slips away.

1

Safety requirements

All local safety regulations in force must be
observed. 

For safe operation of the mortar spraying machines,
always comply with the following specific instructions: 

1. Use of the mortar spraying machines

The mortar spraying machines PlastCoat 25 and
35 are designed only for the spraying of the
materials described on page  27.

Any other use is not permitted. The manufacturer
cannot be held liable for any damage resulting
from this. In such cases, the risk will be borne
solely by the user.

Intended use also includes compliance with the
Operating manual and compliance with the
inspection and servicing conditions.

Always keep the Operating manual ready at hand
at the machine location. 

2. The mortar spraying machines PlastCoat 25 and

35 may only be operated with a pressure gauge.
Only the mortar hose prescribed by the
manufacturer may be used. 

3. Only use identified mortar hoses with an

operating pressure of at least 40 bar.

4.   Personnel safety 

Always wear protective goggles, protective clothing
and gloves and, if necessary, skin barrier cream and
breathing equipment, to protect your eyes, skin and
respiratory system. 

Never uncouple mortar hose while it is still under
pressure.
Note pressure gauge!
Wear protective goggles!
Never aim spray lance at any person! 

5.   Breathing masks 

Breathing masks must be provided for the operator
to protect against mineral dust.

6. PlastCoat 25

Only connect to the mains supply using a special
distributing point, e.g. using site distribution
system with fault current protection with 
INF 

  30 mA.

PlastCoat 35
Only connect to the mains supply using a special
distributing point, e.g. using a site distribution
system with fault current protection.

7. The master switch has an EMERGENCY OFF

function.

26

DANGER

g

Summary of Contents for Plast Coat 25

Page 1: ...Ow n e r s Ma n u a l...

Page 2: ...tributing point e g using a site distribution system with fault current protection with INF 30 mA PlastCoat 35 Only connect to the mains supply using a special distributing point e g using a site dist...

Page 3: ...ssor 37 9 2 Sack mangle 37 38 Using coating materials in sacks 38 9 3 Container suction system 38 Page 10 Placing out of operation and cleaning 38 10 1 Cleaning the mortar hose 38 39 10 2 Cleaning dev...

Page 4: ...ust be observed For safe operation of the mortar spraying machines always comply with the following specific instructions 1 Use of the mortar spraying machines The mortar spraying machines PlastCoat 2...

Page 5: ...ze 5 Insulation plaster Renovating plaster Foam mortar coating Quartz plastic Roof coatings Flameproof coatings Mineral sealing slurries Bitumen emulsions Reinforcing filler Liquid wood chip Frame sea...

Page 6: ...nozzle 10 Spray lance with automatic control 11 Switch sleeve for switching the mortar spraying machine on and off using remote control 12 Spray lance without automatic control 13 Remote control switc...

Page 7: ...hangeover switch fig 4 1 Releasing the pressure or removing the pump jacket Pump runs in reverse direction 2 0 drive is switched off 3 AUTO remote control using the spray lance 4 Spraying or pulling o...

Page 8: ...360 l min fig 6 1 Compressor holder 2 Compressed air connection Note Only operate the compressor according to the operating manual included C 350 suction volume 350 l min fig 7 1 Compressor holder 2...

Page 9: ...y lance without automatic control fig 10 1 Atomization air connection 2 Air tap 3 Texture nozzle 4 Material tap 5 Material connection Various different texture nozzle can be fitted to the spray lance...

Page 10: ...Tabelle Teil 1 32 g...

Page 11: ...Tabelle Teil 2 33 g...

Page 12: ...ying head The nozzle size should be at least three times the grain size e g grain size synthetic resin plaster 3 mm nozzle size 10 mm Connect spray lance 2 and secure with tension levers 3 Close mater...

Page 13: ...tic resin products synthetic resin dispersion PCC systems cellulose paste Fill 2 3 l synthetic resin dispersion or cellulose paste into the receptacle Caution set changeover switch 4 fig 15 to 0 befor...

Page 14: ...e separately Do not kink the mortar hose Protect it against damage e g resulting from it being run over or from sharp objects Starting the spraying procedure Open air tap 2 fig 16 and 17 and material...

Page 15: ...ace Note Sharp edged grains and pigments will increase wear on the pump hose material ball valve and tip 9 Fitting accessories 9 1 Compressor V 400 suction volume 360 l min Attach compressor holder it...

Page 16: ...container Turn on mortar spraying machine Note All connections must be sealed air tight so that a vacuum can be produced Place a small amount of machine lubricant onto the rubber seals of the connect...

Page 17: ...3 will disconnect from pump screw Set changeover switch to 0 Clean receptacle and receptacle lower section with a water jet When operating using the container suction system turn off device using mast...

Page 18: ...before turning on master switch Set delivery rate switch to 0 Set changeover switch to forward As soon as the pump screw rotates at a constant speed slowly set the delivery rate switch to the desired...

Page 19: ...witch and changeover switch to 0 Turn mortar spraying machine back on after about 20 sec Caution set changeover switch to 0 before turning on master switch If none of the above mentioned possible caus...

Page 20: ...3 Spare parts list PlastCoat 25 and 35 Spare parts illustration see page 96 30 9910 208 9910 208 Hexagon nut M 8 DIN 985 31 9900 118 9900 118 Hexagon screw M 8 x 30 DIN 933 32 0348 316 0348 316 Pump s...

Page 21: ...omatic control 1 0268 779 Texture nozzle 4 0348 915 Texture nozzle 5 0268 780 Texture nozzle 6 0348 916 Texture nozzle 7 0268 781 Texture nozzle 8 standard 0348 917 Texture nozzle 9 0268 782 Texture n...

Page 22: ...0348 957 Compressor holder 16 Spare parts list Compressor V 400 Item Part No Designation 5 5 2 1 6 3 4 1 0348 955 Compressor C 350 230 V 50 Hz suction volume 350 l min 2 9993 040 Rapid action coupling...

Page 23: ...uction system Item Part No Designation 1 0348 907 Container suction system 2 0097 100 Seal 3 0342 205 Suction hose 4 0097 085 Coupling 5 0348 361 Connecting plate 6 0348 947 Connecting bridge 7 0097 1...

Page 24: ...le nipple 3 4 in round thread 32 x 1 8 in 15 0342 200 Spray lance 100 mm long without automatic control Item Part No Designation 16 0348 224 Spray lance 100 mm long with automatic control 17 0348 931...

Page 25: ...430528 A B Wagner Spraytech Iberica S A Apartado 132 08750 Molins de Rey Barcelona Spain Phone 93 6800028 Fax 93 6680156 J Wagner France S A R L B P 75 91122 Palaiseau Cedex France Phone 01 60114050 F...

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