background image

42

Plast Coat 25 · 35

GB

fault

possIble cause

remedy

Motar spraying machine does 

not start

The mortar spraying machine has been 

overloaded.

Set master switch and changeover switch to  „0“.

Turn mortar spraying machine back on after 

about 10 sec. 

Caution:

 set changeover switch to „0“ before 

turning on master switch.

Mortar spraying machine  

cannot turn pump screw.

Pump screw is stuck in pump jacket.

Pump was not lubricated with pump 

antiseize.

Set delivery rate switch to “0”. Set changeover 

switch to 

(forward). As soon as the 

pump screw rotates at a constant speed, slowly 

set the delivery rate switch to the desired delivery 

rate.

Mortar spraying machine  

cannot be switched on/off by 

means of the remote control.

Remote control not on.

Remote control line not connected or 

defect.

Set changeover switch to “AUTO”.

Connect remote control, check connections, 

check remote control line for damage.

Mortar spraying machine builds 

up pressure in the mortar hose. 

However, no coating material 

comes out of the spray lance.

Coating material “blockages” in mortar 

hose. Motor hose not pre-rinsed with 

synthetic resin dispersion or cellulose 

paste.

Find blockage by feeling the mortar hose. Re-

move pressure from mortar hose  set changeover 
switch to

(backwards).

Pump coating material back into receptacle.

Mortar hose must be without 

pressure.

Observe pressure gauge ––> 0 

bar. Wear protective goggles.

Disconnect mortar hose – bend the blocked area 

by hand. Rinse mortar hose with a water hose. 

When the blockage has been removed, fill the 

mortar hose with synthetic resin dispersion or 

cellulose paste. Re-connect mortar hose.

The spray jet stops while spray-

ing, ”spluttering” occurs.

No coating material in receptacle. 

Pump has sucked up air.

Coating material is not sliding down in 

the receptacle.

Fill with coating material and pump in circulation 

until coating material is free of bubbles.

Caution:

do not allow the pump to run dry. the pump 

will heat up, thus danger of ”blockage”. Refill 

with coating material.

In all cases turn off mortar spraying machine (see 

safety requirements) – then push down the coat-

ing material.

Coating material suddenly stops 

coming out while spraying.

Blockage in texture nozzle due to im-

purities in the coating material or too 

large grain size.

Turn off mortar spraying machine. Close the 

material tap on the spray lance. Remove texture 

nozzle and clean. If necessary, use larger texture 

nozzle. Rule of thumb:

Grain size x 3 ––> Nozzle size.

No clean, even spraying pattern. Air channels in the texture nozzle are 

partially blocked with coating material.

Turn off mortar spraying machine. 

Close material tap on spray lance. 

Remove texture nozzle. Clean air channels in the 

texture nozzle.

11 

MAlFuNCtION CHeCklISt

malfunctIon checklIst

Summary of Contents for Plast Coat 25

Page 1: ...Plast Coat PC 25 PC 35 0348 870 03 2010 Betriebsanleitung p 2 Operating manual p 24 Mode d emploi p 48 Gebruiksaanwijzing p 72...

Page 2: ...n the Operating manual 1 Only connect to the mains supply using a special distributing point e g using a site distribution system with fault current protection with INF 30 mA 2 Observe the permissible...

Page 3: ..._______ 38 9 Fitting accessories ____________________ 39 40 9 1 Compressor__________________________________ 39 9 2 Sack mangle_ ________________________________ 39 Using coating materials in sacks___...

Page 4: ...nnect to the mains supply using a special dis tributing point e g using site distribution system with fault current protection with INF 30 mA 7 The master switch has an EMERGENCY OFF function Danger o...

Page 5: ...esin bonded Filler synthetic resin bonded Concrete trowel All coating materials should be suitable for applying using machines See product data sheet for the coating material to be used Only use other...

Page 6: ...0 Spray lance with automatic control 11 Switch sleeve for switching the mortar spraying machine on and off using remote control 12 Spray lance without automatic control 13 Remote control switch for sw...

Page 7: ...1 1 Symbols on the changeover switch fig 4 1 Releasing the pressure or removing the pump jacket Pump runs in reverse direction 2 0 drive is switched off 3 AUTO remote control using the spray lance 4 S...

Page 8: ...employed instead of the receptacle 4 4 Compressor accessory V 400 suction volume 360 l min fig 6 1 Compressor holder 2 Compressed air connection Note Only operate the compressor according to the oper...

Page 9: ...e spray lance see accessories page 48 item 1 The size of the nozzle depends on the grain size of the coating material and the required spraying pattern 5 Transport Moving the mortar spraying machine o...

Page 10: ...piece 1 1 1 1 1 1 1 0342 255 Mortar hose DN 19 2 m Spray lances and nozzles 0348 241 0342 200 Spray lance with automatic control Spray lance without automatic control 0348 960 Ceiling spray lance wit...

Page 11: ...eral special scraped rendering PCC fine cavity filler PCC seal elastic slurries PCC renovating mortar up to G 4 Quartz containing elastic slurries Flameproof coatings Roof coating Bitumen sealing Spec...

Page 12: ...spraying head The nozzle size should be at least three times the grain size e g grain size synthetic resin plaster 3 mm nozzle size 10 mm Connect spray lance 2 and secure with tension levers 3 Close m...

Page 13: ...plings and plugs are in complete working order Arrange the mains cable so that there is no danger of it being tripped over Protect against damage e g caused by it being run over Before connecting to t...

Page 14: ...ress remote control switch 1 fig 16 on mortarhose Wait 3 5 seconds Close material tap 3 fig 16 Spray lance with automatic control fig 15 Spray lance without automatic control fig 16 8 General requirem...

Page 15: ...5 Turn the star grips 3 to the right until they will go no further Turn crank and move sack mangle to the rear as far as it will go material delivery rate and air delivery rate fine texture larger air...

Page 16: ...rnatively connect connecting bridge 6 to the container connection 3 and connect suction hose 5 to connecting bridge Fill suction hose with water and connect to the container Turn on mortar spraying ma...

Page 17: ...for the star grips clean and grease Pump jacket assembly Important Spray pump screw and pump jacket with pump antiseize or wet with dishwashing liquid Turn changeover switch to backwards Danger of cr...

Page 18: ...back into receptacle Mortar hose must be without pressure Observe pressure gauge 0 bar Wear protective goggles Disconnect mortar hose bend the blocked area by hand Rinse mortar hose with a water hose...

Page 19: ...t a larger texture nozzle If none of the above mentioned possible causes was the reason for malfunction there must be a defect which will be repaired by the WAGNER after sales service Malfunction chec...

Page 20: ...rating 27 0348 306 0348 306 Receptacle lower part 30 9910 208 9910 208 Hexagon nut M 8 DIN 985 31 9900 118 9900 118 Hexagon screw M 8 x 30 DIN 933 Item Part No PlastCoat 25 Part No PlastCoat 35 Design...

Page 21: ...ong 0348 922 0348 922 Material pipe 800 mm long 0348 943 0348 943 Material pipe 500 mm long 11 9902 309 9902 309 Pan head tapping screw 4 2 x 16 12 0348 460 0348 460 Cover 13 0348 216 0348 216 Cable 1...

Page 22: ...rt No Designation 1 0342 231 Compressor V 400 230 V 50 Hz suction volume 360 l min 2 9992 823 Rapid action coupling 3 0348 452 Retaining plate 4 0348 442 Compressor holder 5 9990 373 Star grip M 8 6 0...

Page 23: ...m Item Part No Designation 1 0348 907 Container suction system 2 9971 529 Seal 3 0342 205 Suction hose 4 0097 085 Coupling 5 0348 361 Connecting plate 6 0348 947 Connecting bridge 7 0097 105 Coupling...

Page 24: ...ithout automatic control Item Part No Designation 14 9983 238 Double nipple 3 4 in round thread 32 x 1 8 in 15 0342 200 Spray lance 100 mm long without au tomatic control 16 0348 241 Spray lance 100 m...

Page 25: ...49 Plast Coat 25 35 GB...

Page 26: ...3 22 24 6 40 38 42 43 41 36 50 44 45 3 1 2 4 9 11 14 7 17 18 15 12 19 26 27 6 31 15 32 33 35 30 6 10 30 30 37 49 46 53 47 16 16 48 6 25 39 5 34 2 6 21 d Ersatzteilbild GB Spare parts illustration F Ec...

Page 27: ...c commande autom NL Afbeelding onderdelen spuitlans met automaat 14 7 1 8 9 4 21 19 20 22 2 3 5 4 6 10 11 12 15 13 11 17 18 16 d Ersatzteilbild Spritzlanze ohne Automatik GB Spare parts illustration S...

Page 28: ...99 Plast Coat 25 35 16 21 1 2 3 4 5 7 15 20 6 19 24 10 17 13 22 11 8 12 9 18 17 23 14 14 14 d Zubeh rbild GB Accessories illustration F Illustration des accessoires NL Afbeelding met toebehoren...

Page 29: ...100 Plast Coat 25 35 34 33 29 30 31 26 25 35 32 d Zubeh rbild GB Accessories illustration F Illustration des accessoires NL Afbeelding met toebehoren...

Page 30: ...ted and are subject to strict checks under Wagner quality assurance Wagner exclusively issues extended guarantees to commercial or professional users hereafter referred to as customer who have purchas...

Page 31: ...r than is intended abnormal ambient conditions unsuitable coating materials unsuitable operating conditions operation with the incorrect mains voltage supply frequency over operation or defective serv...

Page 32: ...109 Plast Coat 25 35...

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