background image

Tip extension 

Length

15 cm

Order no.

0999 320

Length

30 cm

Order no.

0999 321

Length

45 cm

Order no.

0999 322

Length

60 cm

Order no.

0999 323

13. Appendix

13.1 Selection of tip

To achieve faultless and rational working, the selection of the tip is of the greatest importance. 
In many cases the correct tip can only be determined by means of a spraying test.

Some rules for this:

The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.

Remedy: 

Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size

of the tip:

The following principle is valid:

large tip

=

low pressure

small tip

=

high pressure

There is a large range of tips with various spraying angles.

13.2 Servicing and cleaning of Airless hard-metal tips

Standard tips

If a different tip type has been fitted, then clean it according to manufacturer’s instructions.

The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability.
Do not forget the fact that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.

The following points must be observed to keep the tip clean and ready for use:

1. Open the relief valve, valve position PRIME (

k

circulation).

2. Switch off unit.
3. Dismount the tip from the spray gun.
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
5. If there is pressure air, blow out tip.
6. Remove any residue by means of a sharp wooden rod (toothpick).
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.

13.3 Spray gun accessories

Flat jet adjusting tip

up to  250 bar (25 MPa)

ProSpray 22

g

Appendix

Bore 

Spray width at about 30 cm 

Flat jet 

Tip marking

mm

removal of spray object

Use

adjusting tip

Pressure 100 bar (10 MPa)

Order no.

15

0.13 - 0.46

5 - 35 cm

Paints

0999 057

20

0.18 - 0.48

5 - 50 cm

Paints, fillers

0999 053

28

0.28 - 0.66

8 - 55 cm

Paints, dispersions

0999 054

41

0.43 - 0.88

10 - 60 cm

Rust protection 
paints - dispersions

0999 055

49

0.53 - 1.37

10 - 40 cm

Large-area coats

0999 056

Contact protection

for the flat jet adjustment tip

Order no.

0097 294

Tip extension 

with 

slewable knee joint 
(without tip)

Length

100 cm

Order no.

0096 015

Length

200 cm

Order no.

0096 016

Length

300 cm

Order no.

0096 017

Summary of Contents for ProSpray 22

Page 1: ...Operating manual Airless high pressure spraying unit ProSpray 22...

Page 2: ...be used 2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket...

Page 3: ...ion filter 35 8 3 Cleaning Airless spray gun 35 Page 9 Remedy in case of faults 36 10 Servicing 38 10 1 General servicing 38 10 2 High pressure hose 38 11 Repairs at the unit 38 11 1 Relief valve 38 1...

Page 4: ...ting material or solvents consult a doctor for quick and correct treatment Inform the doctor about the coating material or solvent used Danger Danger Danger Danger P Secure spray gun against unintende...

Page 5: ...wind Set the unit up in such a way that vapors containing solvents do not reach the unit and build up there A minimum distance of 5 m between the unit and spray gun is to be maintained P Ventilation...

Page 6: ...are stirred in Air bubbles disturb when spraying and can in fact lead to interruption of operation i Pay attention to the Airless quality of the coating materials to be processed i 3 Description of un...

Page 7: ...f valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 ON OFF switch 10 Control system cover 11 Digital Electronic Spray Control ESC system 12 Control panel indicators...

Page 8: ...necting thread M 16 x 1 5 Dimensions L x W x H 480 x 345 x 405 mm Max sound pressure level 80 dB A Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating p...

Page 9: ...e proper pressure setting for spraying stain lacquer varnish and multi colors If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one...

Page 10: ...ting container 5 3 1 2 4 The unit must be connected to an appropriately grounded safety outlet Attention 4 6 Taking the unit into operation with coating material 1 Immerse suction hose Fig 6 Pos 1 and...

Page 11: ...s the functionality of the sprayer It is installed directly below the pressure control knob on the control panel It consists of a display and four function keys The display shows various menu screens...

Page 12: ...prayer will operate If the wrong code is entered the display will continue to ask for the correct code and the sprayer will be disabled To set or change the security code press the 2 key Enter the old...

Page 13: ...circult through pane trating water Never spray down the unit with high pressure or high pressure steam cleaners Danger First of all pull out mains plug from socket Danger Caution Do not pump or spray...

Page 14: ...is in the SPRAY p spray position Packings sticky or worn Valve balls worn Valve seats worn Upper packing is worn Piston is worn Check voltage supply Turn up pressure control knob Replace Set relief v...

Page 15: ...ective Take the sprayer to a Wagner authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power s...

Page 16: ...shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position 1 7 5 6 4 2 3 Switch the unit OFF Before all repair work Unplug the pow...

Page 17: ...ig 10 Item 1 10 11 12 8 7 11 3 Packings 1 Remove inlet valve housing in accordance with the steps in Chapter 11 2 Page 38 2 It is not necessary to remove the outlet valve 3 Slide the retaining ring 10...

Page 18: ...pump manifold 18 Remove installation tool from piston 3 19 Carefully tighten retainer nut 6 with adjusting wrench 20 Position the pump manifold 2 underneath the gear unit housing and push up until it...

Page 19: ...anel Board Surge Suppressor Electronic Pressure Control EPC J16 AC Motor AC Neut AC Line AC Motor J9 J2 J1 J12 J7 Switch Ground 120 V AC Potentiometer Motor Pressure Sensor Pressure Sensor Jumper Plug...

Page 20: ...nium model 0335 002 Spray gun G 12 aluminium model 0257 001 Spray gun AG 09 S stainless steel model 2 0096 004 Pole gun 30 cm 0096 019 Pole gun 100 cm 0096 005 Pole gun 150 cm 0096 006 Pole gun 270 cm...

Page 21: ...ushing 14 0508 739 Lower seal 15 0508 677 Lower ball guide 16 0508 678 Inlet valve ball 17 0508 679 Inlet valve seat 18 3500 203 O ring 19 0508 680 Inlet valve housing 20 0508 615 Plug 21 0508 740 Sea...

Page 22: ...Page 100 12 4 Spare parts list for drive assembly spare parts diagram see Page 99 Item Order No Description 1 0551 616 Ventilator 2 9850 936 ON OFF switch 3 0508 571 Screw 4 4 0551 518 Front cover 5...

Page 23: ...rget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for use 1 Open the reli...

Page 24: ...48 320 0090 719 1088 719 0552 719 819 80 0 019 0 48 400 0090 819 1088 819 0552 819 Mica paints 221 20 0 021 0 53 145 0090 221 1088 221 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0090 421 1088 42...

Page 25: ...Fax 43430528 A B Wagner Spraytech Iberica S A Apartado 132 08750 Molins de Rey Barcelona Spain Phone 93 6800028 Fax 93 6800555 J Wagner France S A R L B P 75 91122 Palaiseau Cedex France Phone 01 601...

Page 26: ...96 ProSpray 22 d Zubeh rbild g Accessories illustration f Illustration des accessoires i Figura degli accessori 3 1 5 2 4 6 ProSpray 22...

Page 27: ...9 10 8 2 14 13 12 11 ProSpray 22 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi Pro...

Page 28: ...8 9 10 11 12 13 14 15 16 17 18 19 2 3 4 5 20 21 22 ProSpray 22 d Farbstufe g Fluid section f Pompe peinture i Stadio della vernice Ersatzteilbild Spare parts diagram Illustration des pi ces de rechang...

Page 29: ...8 10 11 12 13 14 15 16 ProSpray 22 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi...

Page 30: ...3 4 6 5 ProSpray 22 d Gestell g Frame f Support i Telaio ProSpray 22 d Ansaugsystem g Suction system f Syst me d aspiration i Sistema di aspirazione Ersatzteilbild Spare parts diagram Illustration de...

Page 31: ...uns schriftlich mitzuteilen Wir behalten uns vor die Garantie durch ein Vertragsunternehmen erf llen zu lassen Die Leistung dieser Garantie ist abh ngig vom Nachweis durch Rechnung oder Lieferschein...

Page 32: ...eclare that the supplied version of WAGNER ProSpray 22 Complies with the following provisons applying to it 73 23 EEC 89 336 EEC 92 31 EEC 93 68 EEC 98 37 EEC Applied harmonized standards in particula...

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