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ProSpray 22

Application

Tip Spray 

Bore

Spraying 

marking

angle

inch / mm

width mm 

1)

Order no.

Order no.

Order no.

Natural paints

407

40°

0.007 / 0.18

160

0090 407

1088 407

0552 407

Clear paints

507

50°

0.007 / 0.18

190

0090 507

–––––––

–––––––

Oils

209

20°

0.009 / 0.23

145

0090 209

1088 209

0552 209

309

30°

0.009 / 0.23

160

0090 309

1088 309

0552 309

409

40°

0.009 / 0.23

190

0090 409

1088 409

0552 409

509

50°

0.009 / 0.23

205

0090 509

1088 509

0552 509

609

60°

0.009 / 0.23

220

0090 609

1088 609

0552 609

Synthetic-resin paints

111

10°

0.011 / 0.28

85

0090 111

1088 111

0552 111

PVC paints

211

20°

0.011 / 0.28

95

0090 211

1088 211

0552 211

311

30°

0.011 / 0.28

125

0090 311

1088 311

0552 311

411

40°

0.011 / 0.28

195

0090 411

1088 411

0552 411

511

50°

0.011 / 0.28

215

0090 511

1088 511

0552 511

611

60°

0.011 / 0.28

265

0090 611

1088 611

0552 611 

Paints, primers

113

10°

0.013 / 0.33

100

0090 113

1088 113

0552 113

Zinc chromate base

213

20°

0.013 / 0.33

110

0090 213

1088 213

0552 213

Fillers

313

30°

0.013 / 0.33

135

0090 313

1088 313

0552 313

413

40°

0.013 / 0.33

200

0090 413

1088 413

0552 413

513

50°

0.013 / 0.33

245

0090 513

1088 513

0552 513

613

60°

0.013 / 0.33

275

0090 613

1088 613

0552 613

813

80°

0.013 / 0.33

305

0090 813

1088 813

0552 813

Fillers

115

10°

0.015 / 0.38

90

0090 115

1088 115

0552 115

Spray plasters

215

20°

0.015 / 0.38

100

0090 215

1088 215

0552 215

Rust protection paints

315

30°

0.015 / 0.38

160

0090 315

1088 315

0552 315

415

40°

0.015 / 0.38

200

0090 415

1088 415

0552 415

515

50°

0.015 / 0.38

245

0090 515

1088 515

0552 515

615

60°

0.015 / 0.38

265

0090 615

1088 615

0552 615

715

70°

0.015 / 0.38

290

0090 715

1088 715

0552 715

815

80°

0.015 / 0.38

325

0090 815

1088 815

0552 815

Spray plasters

217

20°

0.017 / 0.43

110

0090 217

1088 217

0552 217

Rust protection paints

317

30°

0.017 / 0.43

150

0090 317

1088 317

0552 317

Red lead

417

40°

0.017 / 0.43

180

0090 417

1088 417

0552 417

Latex paints

517

50°

0.017 / 0.43

225

0090 517

1088 517

0552 517

617

60°

0.017 / 0.43

280

0090 617

1088 617

0552 617

717

70°

0.017 / 0.43

325

0090 717

1088 717

0552 717

219

20°

0.019 / 0.48

145

0090 219

1088 219

0552 219

319

30°

0.019 / 0.48

160

0090 319

1088 319

0552 319

419

40°

0.019 / 0.48

185

0090 419

1088 419

0552 419

519

50°

0.019 / 0.48

260

0090 519

1088 519

0552 519

619

60°

0.019 / 0.48

295

0090 619

1088 619

0552 619

719

70°

0.019 / 0.48

320

0090 719

1088 719

0552 719

819

80°

0.019 / 0.48

400

0090 819

1088 819

0552 819

Mica paints

221

20°

0.021 / 0.53

145

0090 221

1088 221

0552 221

Zinc dust paints

421

40°

0.021 / 0.53

190

0090 421

1088 421

0552 421

Dispersions

521

50°

0.021 / 0.53

245

0090 521

1088 521

0552 521

621

60°

0.021 / 0.53

290

0090 621

1088 621

0552 621

821

80°

0.021 / 0.53

375

0090 821

1088 821

0552 821

Rust protection paints

223

20°

0.023 / 0.58

155

0090 223

1088 223

0552 223

423

40°

0.023 / 0.58

180

0090 423

1088 423

0552 423

523

50°

0.023 / 0.58

245

0090 523

1088 523

0552 523

623

60°

0.023 / 0.58

275

0090 623

1088 623

0552 623

723

70°

0.023 / 0.58

325

0090 723

1088 723

0552 723

823

80°

0.023 / 0.58

345

0090 823

1088 823

0552 823

Dispersions

225

20°

0.025 / 0.64

130

0090 225

1088 225

0552 225

Binder, glue 

425

40°

0.025 / 0.64

190

0090 425

1088 425

0552 425

and filler paints

525

50°

0.025 / 0.64

230

0090 525

1088 525

0552 525

625

60°

0.025 / 0.64

250

0090 625

1088 625

0552 625

825

80°

0.025 / 0.64

295

0090 825

1088 825

0552 825

227

20°

0.027 / 0.69

160

0090 227

1088 227

0552 227

427

40°

0.027 / 0.69

180

0090 427

1088 427

0552 427

527

50°

0.027 / 0.69

200

0090 527

1088 527

0552 527

627

60°

0.027 / 0.69

265

0090 627

1088 627

0552 627

827

80°

0.027 / 0.69

340

0090 827

1088 827

0552 827

629

60°

0.029 / 0.75

285

0090 629

1088 629

0552 629

231

20°

0.031 / 0.79

155

0090 231

1088 231

0552 231

431

40°

0.031 / 0.79

185

0090 431

1088 431

0552 431

531

50°

0.031 / 0.79

220

0090 531

1088 531

0552 531

631

60°

0.031 / 0.79

270

0090 631

1088 631

0552 631

433

40°

0.033 / 0.83

220

0090 433

1088 433

0552 433

235

20°

0.035 / 0.90

160

0090 235

1088 235

0552 235

435

40°

0.035 / 0.90

195

0090 435

1088 435

0552 435

535

50°

0.035 / 0.90

235

0090 535

1088 535

0552 535

635

60°

0.035 / 0.90

295

0090 635

1088 635

0552 635

839

80°

0.039 / 0.99

480

0090 839

–––––––

–––––––

243

20°

0.043 / 1.10

185

0090 243

1088 243

0552 243

Large-area coatings

543

50°

0.043 / 1.10

340

0090 543

1088 543

0552 543

552

50°

0.052 / 1.30

350

0090 552

1088 552

0552 552

1)

Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

13.4 Airless tip table

Standard tips 

up to 530 bar (53 MPa)

WAGNER tip 

without tip

up to 530 bar (53 MPa)

Order no. 

1088 001

WAGNER

without tip

without tip

Trade Tip 2 

F thread (11/16 - 16 UN)

G thread (7/8 - 14 UN)

up to 270 bar

for Wagner spray guns

for Graco/Titan spray guns

(27 MPa)

Order no. 

1006 001

Order no. 

1006 002

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Appendix

Summary of Contents for ProSpray 22

Page 1: ...Operating manual Airless high pressure spraying unit ProSpray 22...

Page 2: ...be used 2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket...

Page 3: ...ion filter 35 8 3 Cleaning Airless spray gun 35 Page 9 Remedy in case of faults 36 10 Servicing 38 10 1 General servicing 38 10 2 High pressure hose 38 11 Repairs at the unit 38 11 1 Relief valve 38 1...

Page 4: ...ting material or solvents consult a doctor for quick and correct treatment Inform the doctor about the coating material or solvent used Danger Danger Danger Danger P Secure spray gun against unintende...

Page 5: ...wind Set the unit up in such a way that vapors containing solvents do not reach the unit and build up there A minimum distance of 5 m between the unit and spray gun is to be maintained P Ventilation...

Page 6: ...are stirred in Air bubbles disturb when spraying and can in fact lead to interruption of operation i Pay attention to the Airless quality of the coating materials to be processed i 3 Description of un...

Page 7: ...f valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 ON OFF switch 10 Control system cover 11 Digital Electronic Spray Control ESC system 12 Control panel indicators...

Page 8: ...necting thread M 16 x 1 5 Dimensions L x W x H 480 x 345 x 405 mm Max sound pressure level 80 dB A Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating p...

Page 9: ...e proper pressure setting for spraying stain lacquer varnish and multi colors If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one...

Page 10: ...ting container 5 3 1 2 4 The unit must be connected to an appropriately grounded safety outlet Attention 4 6 Taking the unit into operation with coating material 1 Immerse suction hose Fig 6 Pos 1 and...

Page 11: ...s the functionality of the sprayer It is installed directly below the pressure control knob on the control panel It consists of a display and four function keys The display shows various menu screens...

Page 12: ...prayer will operate If the wrong code is entered the display will continue to ask for the correct code and the sprayer will be disabled To set or change the security code press the 2 key Enter the old...

Page 13: ...circult through pane trating water Never spray down the unit with high pressure or high pressure steam cleaners Danger First of all pull out mains plug from socket Danger Caution Do not pump or spray...

Page 14: ...is in the SPRAY p spray position Packings sticky or worn Valve balls worn Valve seats worn Upper packing is worn Piston is worn Check voltage supply Turn up pressure control knob Replace Set relief v...

Page 15: ...ective Take the sprayer to a Wagner authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power s...

Page 16: ...shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position 1 7 5 6 4 2 3 Switch the unit OFF Before all repair work Unplug the pow...

Page 17: ...ig 10 Item 1 10 11 12 8 7 11 3 Packings 1 Remove inlet valve housing in accordance with the steps in Chapter 11 2 Page 38 2 It is not necessary to remove the outlet valve 3 Slide the retaining ring 10...

Page 18: ...pump manifold 18 Remove installation tool from piston 3 19 Carefully tighten retainer nut 6 with adjusting wrench 20 Position the pump manifold 2 underneath the gear unit housing and push up until it...

Page 19: ...anel Board Surge Suppressor Electronic Pressure Control EPC J16 AC Motor AC Neut AC Line AC Motor J9 J2 J1 J12 J7 Switch Ground 120 V AC Potentiometer Motor Pressure Sensor Pressure Sensor Jumper Plug...

Page 20: ...nium model 0335 002 Spray gun G 12 aluminium model 0257 001 Spray gun AG 09 S stainless steel model 2 0096 004 Pole gun 30 cm 0096 019 Pole gun 100 cm 0096 005 Pole gun 150 cm 0096 006 Pole gun 270 cm...

Page 21: ...ushing 14 0508 739 Lower seal 15 0508 677 Lower ball guide 16 0508 678 Inlet valve ball 17 0508 679 Inlet valve seat 18 3500 203 O ring 19 0508 680 Inlet valve housing 20 0508 615 Plug 21 0508 740 Sea...

Page 22: ...Page 100 12 4 Spare parts list for drive assembly spare parts diagram see Page 99 Item Order No Description 1 0551 616 Ventilator 2 9850 936 ON OFF switch 3 0508 571 Screw 4 4 0551 518 Front cover 5...

Page 23: ...rget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for use 1 Open the reli...

Page 24: ...48 320 0090 719 1088 719 0552 719 819 80 0 019 0 48 400 0090 819 1088 819 0552 819 Mica paints 221 20 0 021 0 53 145 0090 221 1088 221 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0090 421 1088 42...

Page 25: ...Fax 43430528 A B Wagner Spraytech Iberica S A Apartado 132 08750 Molins de Rey Barcelona Spain Phone 93 6800028 Fax 93 6800555 J Wagner France S A R L B P 75 91122 Palaiseau Cedex France Phone 01 601...

Page 26: ...96 ProSpray 22 d Zubeh rbild g Accessories illustration f Illustration des accessoires i Figura degli accessori 3 1 5 2 4 6 ProSpray 22...

Page 27: ...9 10 8 2 14 13 12 11 ProSpray 22 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi Pro...

Page 28: ...8 9 10 11 12 13 14 15 16 17 18 19 2 3 4 5 20 21 22 ProSpray 22 d Farbstufe g Fluid section f Pompe peinture i Stadio della vernice Ersatzteilbild Spare parts diagram Illustration des pi ces de rechang...

Page 29: ...8 10 11 12 13 14 15 16 ProSpray 22 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi...

Page 30: ...3 4 6 5 ProSpray 22 d Gestell g Frame f Support i Telaio ProSpray 22 d Ansaugsystem g Suction system f Syst me d aspiration i Sistema di aspirazione Ersatzteilbild Spare parts diagram Illustration de...

Page 31: ...uns schriftlich mitzuteilen Wir behalten uns vor die Garantie durch ein Vertragsunternehmen erf llen zu lassen Die Leistung dieser Garantie ist abh ngig vom Nachweis durch Rechnung oder Lieferschein...

Page 32: ...eclare that the supplied version of WAGNER ProSpray 22 Complies with the following provisons applying to it 73 23 EEC 89 336 EEC 92 31 EEC 93 68 EEC 98 37 EEC Applied harmonized standards in particula...

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