WAGNER PROTEC GM 1-350, Operating Manual

Page 1: ...B_5040 Airless manual gun Version 02 2015 Translation of the Original Operating Manual...

Page 2: ...8 5 DESCRIPTION 11 5 1 Design 11 5 2 Device Type 11 5 3 Type of Use 11 5 4 Mode of Operation 11 5 5 Protective and Monitoring Equipment 11 5 6 Scope of Delivery 11 5 7 Data 12 6 ASSEMBLY AND COMMISSIO...

Page 3: ...nformity 31 14 4 Notes on National Regulations and Guidelines 31 1 ABOUT THESE INSTRUCTIONS The operating manual contains information about safely operating maintaining cleaning and repairing the devi...

Page 4: ...onsequences DANGER This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger a...

Page 5: ...property damage coating work pieces which are not grounded unauthorized conversions or modifications to the system processing dry or similar coating products e g powder using defective components spar...

Page 6: ...ing of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal In an explosive atmosphere Do not knock or push the device against steel or rusty iron Do not drop th...

Page 7: ...rve electrical safety regulations Ensure that the device is operated and repaired only by trained persons Ensure that the floor in the working area is static dissipative in accordance with EN 61340 4...

Page 8: ...If the spraying work is interrupted or stopped Before the device is cleaned on the outside checked or serviced Before the spray nozzle is installed or cleaned In the event of skin injuries caused by p...

Page 9: ...veral liquids have a high expansion coefficient In some cases their volume can rise with consequent damage to pipes fittings etc and cause fluid leakage When the pump sucks liquid from a closed tank e...

Page 10: ...in closed containers Never spray into a closed tank when using solvents for flushing External cleaning When cleaning the exterior of the device or its parts also observe the following Disconnect the p...

Page 11: ...izes as it is pressed through the nozzle at high pressure The product valve opens if the trigger D is operated with the locking device B released The spray profile changes depending on the nozzle sele...

Page 12: ...8756 Operating manual German 1 See Chapter 1 3 Operating manual in local language For special versions the delivery note applies The standard equipment for spray guns includes Airless manual gun Descr...

Page 13: ...eds You must familiarize yourself with the operating manuals and the safety regulations for all additional system components required before starting with commissioning 6 2 ASSEMBLY AND INSTALLATION F...

Page 14: ...llipascals x sec mPa s 6 5 PREPARATION OF LACQUER 6 3 1 GROUNDING CHECK Daily Before starting work carry out a visual inspection to ensure that the system is grounded Operate the device in a spray boo...

Page 15: ...owly increased using a suitable medium step by step until the maximum pressure indicated on the type plate is reached Note Set the operating pressure to 100 bar 10 MPa 1450 psi Pull the trigger and ch...

Page 16: ...e from injecting paint or solvent Never reach into the spray jet Never point the spray gun at people Consult a doctor immediately in the event of skin injuries caused by paint or solvent Inform the do...

Page 17: ...he general safety instructions in Chapter 4 Pressure relief procedure 1 Secure the spray gun with the locking device 2 Close air supply to pump and relieve air pressure in air motor 3 Release the lock...

Page 18: ...2 2 Secure the spray gun with the locking device 3 Remove the nozzle from the opening at the nozzle holder Attention when removing the reversing nozzle always aim the spray gun at the floor as produc...

Page 19: ...he floor as product can still come out due to product being trapped between the reversing nozzle and the valve seat 4 Briefly trigger the spray gun so that the pressure eliminates the clog Note Only a...

Page 20: ...ds 8 1 CLEANING 8 1 2 SAFETY INSTRUCTIONS 8 1 1 CLEANING STAFF DANGER Exploding gas air mixture Danger to life from flying parts and burns Never spray into a closed tank Ground the tank WARNING Explos...

Page 21: ...or other system components 1 Relieve the pressure on the spray gun and product pressure generator in accordance with Chapter 7 3 2 2 Secure the spray gun with the locking device 3 Connect the solvent...

Page 22: ...ion and check for leaks as described in Chapter 6 6 In accordance with the guideline for liquid ejection devices ZH 1 406 and BGR 500 Part 2 Chapter 2 29 and Chapter 2 36 The liquid ejection devices s...

Page 23: ...s from the date of the hose imprinting Fitting embossing Meaning xxx bar Pressure yymm Crimping date year month XX Internal code Hose imprinting Meaning Wagner Name Manufacturer yymm Date of manufactu...

Page 24: ...Wrench A Wrench B wrench size wrench size GM 1 350 530 with filter NPS1 4 17 mm 19 mm 0 67 inch 0 75 inch 8 3 REPLACING THE PRODUCT HOSE 8 4 REPLACING THE NOZZLE SEAL 1 Flush and clean the spray gun...

Page 25: ...t C from the filter housing A 6 Thoroughly clean the filter housing and gun handle with cleaning agent Assembly 7 Insert a new filter insert C with opening downwards into the filter housing A Check th...

Page 26: ...y replace valve rod See service manual Gun will not shut off correctly The valve seat or the valve ball is damaged Completely replace valve rod See service manual 9 TROUBLESHOOTING AND RECTIFICATION 1...

Page 27: ...o 1006xxx In order to determine the article number of a nozzle please select the number from the table and replace the three xxx Example This means nozzle 411 has article number 1006411 Size Spray ang...

Page 28: ...racket 4 1 2353599 Trigger guard 4F complete 4 1 2353600 Trigger guard 2F complete 5 1 347335 347335 Pressure spring 6 1 2353606 Preload nut 530 bar 6 1 2353607 Preload nut 350 bar 7 1 2353556 2353556...

Page 29: ...SION 02 2015 ORDER NUMBER DOC2349369 16 1 2353548 2353548 Seal kit PT HD GM1 5 pieces 17 1 2353549 2353549 Nozzle holder PT HD GM1 18 1 9992590 9992590 Loctite 222 19 1 9992804 9992804 Loctite 648 20...

Page 30: ...on other than the address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissi...

Page 31: ...formity The CE certificate of conformity is enclosed with this product If needed further copies can be ordered through your WAGNER dealer by specifying the product name and serial number Order number...

Page 32: ...o 2349369 Edition 02 2015 Germany Phone Telefax E mail Switzerland Phone Telefax More contact addresses on the internet at Company Locations WAGNER worldwide Subject to changes without notice Document...