WAGNER PROTEC GM 1-530, Translation Of The Original Operating Manual

Page 1: ...ng Manual PROTEC GM 1 350 PROTEC GM 1 530 Airless manual gun For professional use Always follow the information in this manual particularly the safety instructions and the warning instructions Store t...

Page 2: ...ct to explosion hazards 6 3 4 Example Type Plate PROTEC GM 1 530 7 4 BASIC SAFETY INSTRUCTIONS 7 4 1 Safety instructions for the operator 7 4 2 Safety instructions for staff 8 5 DESCRIPTION 13 5 1 Com...

Page 3: ...users and to the device and state measures for avoiding the hazard These warning instructions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or...

Page 4: ...ww wagner group com 1 4 ABBREVIATIONS Order No Order number Low viscosity LV products Spare part High viscosity HV products Marking in the spare parts lists Low air Position Manual gun Number of piece...

Page 5: ...products recommended by WAGNER Only operate the device as a whole Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the...

Page 6: ...the coating product is above the maximum surface temperature 85 C 185 F Ambient temperature Permissible ambient temperature 5 C to 40 C 41 F to 104 F Cleaning If there are deposits on the surfaces th...

Page 7: ...RUCTIONS 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times Always follow local regulations concerning occupational safety and accident prevention...

Page 8: ...must comply with EN 1149 5 The measured insulation resistance must not exceed 100 M Ensure that there are no ignition sources such as naked flames sparks glowing wires or hot surfaces in the vicinity...

Page 9: ...on the device in the event of work interruptions and malfunctions Relieve the pressure from the spray gun and device Secure the spray gun against actuation Switch off the energy compressed air supply...

Page 10: ...ressure and may cause dangerous injuries Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used Ensure that the product hose and the fittings are su...

Page 11: ...on the coating product used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and items of equipment Only electrically conductive tanks may be us...

Page 12: ...ories listed in Chapter 12 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun and device Secure the spray gu...

Page 13: ...RATION A high pressure pump sucks in the coating product and conveys it under pressure to the nozzle in the spray gun The coating product atomizes as it is pressed through the nozzle at high pressure...

Page 14: ...anguage For special versions the delivery note applies 5 5 DATA 5 5 1 MATERIALS OF PAINT WETTED PARTS Metals Plastics Carbide Stainless steel 1 4305 Aluminum Stainless steel 1 4301 Stainless steel 1 4...

Page 15: ...For ambient temperature and air humidity see Chapter 5 5 2 6 3 TYPICAL AIRLESS SPRAYING SYSTEM TheAirlessmanualgunPROTECGM1 350 530mustbecombinedwithvariouscomponents to make up a spraying system The...

Page 16: ...and the equipment WARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks or flames Ground all device components Ground...

Page 17: ...rder No see Chapter 1 3 Anti contact guard 7 8 UNF Insert nozzle in anti contact guard Insert seal Screw the entire nozzle holder onto the spray gun Tighten nozzle holder using a size 27 wrench SW 27...

Page 18: ...s atomizing 3 Set the fluid pressure on the product pump to a point where good product atomization is achieved Note Adjust the nozzle product pressure and product temperature until you find the optimu...

Page 19: ...le holder 4 Turn the reversing nozzle 90 to the right and remove it from the nozzle holder 5 Place a new nozzle in the nozzle holder turned 90 to the right 6 Align the nozzle holder and tighten it usi...

Page 20: ...reversing nozzle 180 so that its tip is pointing opposite the direction of spray 4 Briefly trigger the spray gun so that the pressure eliminates the clog Only activate the trigger briefly if the nozzl...

Page 21: ...nnot become loose After turning check whether the nozzle holder is tight If not tighten 4 Turn the reversing nozzle back into the spray position Vertical spraying B_06763 Horizontal spraying B_06764 N...

Page 22: ...recommended as an agent for flushing or cleaning the spray gun or other system components Description 1 Product inlet 2 Locking device in secured position B_5045 1 2 1 Relieve the pressure on the spr...

Page 23: ...Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Spare parts c...

Page 24: ...pended until the next start up 8 2 4 PRODUCT HOSES TUBES AND COUPLINGS The service life of the complete hoses between product pressure generator and application device is reduced due to environmental...

Page 25: ...1 B_5051 A B D C 1 Flush and clean the spray gun as described in Chapter 8 1 2 2 Ensure that the system has been relieved of pressure and that the spray gun is secured 3 Remove reversing nozzle A 4 Un...

Page 26: ...spray gun with the locking device 4 Use the guard bracket B with integrated hex tool to loosen and unscrew the filter housing A 5 Remove the filter insert C from the filter housing A 6 Thoroughly clea...

Page 27: ...rvice manual Poor spray pattern Nozzle worn Replace nozzle 7 2 3 Product pressure too low Increase the product pressure at pump The product viscosity is too high Dilute the spray product in accordance...

Page 28: ...The following hazards may arise during repair work Health hazard from inhaling solvent vapors Use of unsuitable tools and aids A skilled person must check to ensure that the device is in a reliable st...

Page 29: ...14 1 622 51 104 152 203 254 305 356 406 Tested with water and 100 bar pressure Spray jet width at approx 30 cm distance from the sprayed object and 110 bar 11 MPa of pressure with lacquer 56 DIN 4 se...

Page 30: ...N 4 seconds Possible deviations in the spray jet width 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 Spray jet width in mm inch 12 3 NOZZLE FOR ANTI CONTACT GUARD 7 8 UNF Nozzle table Standard Tip Order No 90xx...

Page 31: ...PARE PARTS Always supply the following information to ensure delivery of the right spare part Order number designation and quantity The quantity need not be the same as the number given in the quantit...

Page 32: ...ANUAL VERSION 07 2017 ORDER NUMBER DOC 2349369 13 2 SPARE PARTS LIST PROTEC GM 1 350 530 1 2 3 14 15 11 4 4 13 12 8 16a 17a 9 18 10 9 19 16 Nm 11 8 lbft 70 Nm 51 6 lbft 5 7 6 3 Nm 2 2 lbft B_06730 6 1...

Page 33: ...middle 150 mesh per inch 10 pieces 1 2315725 Filter insert yellow middle 100 mesh per inch 10 pieces 1 2315726 Filter insert white coarse 50 mesh per inch 10 pieces 1 2365429 Filter insert green coars...

Page 34: ...of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by the purchaser or...

Page 35: ...1953 2013 EN 13463 1 2009 EN ISO 13732 1 2008 EN 13463 5 2011 EN 14462 2015 EN ISO IEC 80079 34 2011 Applied national technical standards and specifications in particular DGUV regulation 100 500 Chapt...

Page 36: ...er No 2349369 Version 07 2017 Germany Phone Telefax E mail ts liquid wagner group com Switzerland Phone Telefax More contact addresses www wagner group com Subject to changes without notice Document N...