WAGNER SPRINT XE, Translation Of The Original Operating Manual

Page 1: ...NT XE Translation of the Original Operating Manual For professional use Always observe the information in this manual particularly the safety instructions and the warning instructions Store the manual...

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Page 3: ...Control unit type plate 11 3 3 3 Powder spray gun type plate 11 4 Basic Safety Instructions 12 4 1 Safety Instructions for the Operator 12 4 1 1 Electrical Devices and Equipment 12 4 1 2 A Safe Work E...

Page 4: ...ank without vibrator table 35 7 3 Factory setting recipe nos 1 4 36 7 4 Interrupting the coating process 37 7 4 1 Airfluid version 37 7 4 2 60 L tank version 38 7 5 Performing a paint change 39 7 5 1...

Page 5: ...3 Spare parts list of Sprint Airfluid XE manual powder system 62 13 4 Spare parts list of Sprint 60 L XE manual powder system tank 63 13 5 Trolley spare parts list 64 13 6 Suction tube ST 550 10 65 13...

Page 6: ...avoiding the hazard These warning instructions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non ob...

Page 7: ...improper behavior as well as the necessary protective devices and measures Electrically trained person Is instructed by an electrician about the tasks assigned to him her the potential risks associate...

Page 8: ...terials recommended by WAGNER 4 Only operate the device as a whole 4 Do not deactivate safety fixtures 4 Use only WAGNER original spare parts and accessories 4 The operating personnel must be trained...

Page 9: ...dust group T100 C Temperature class maximum surface temperature 100 C 212 F Dc Device protection level suitable for use in Zone 22 3 1 2 Control unit identification The device is suited for use in po...

Page 10: ...uction Ex Symbol for explosion protection II Device class II 2 Category 2 D Ex atmosphere dust 2mJ Maximum ignition energy 2 mJ 3 2 PERMISSIBLE DEVICE COMBINATIONS WARNING Incorrect use Risk of injury...

Page 11: ...NOT disconnect when energized NICHT unter Spannung trennen I O Air input Lufteingang For operation all ports must be fitted with a plug or the protection cap F r den Betrieb in der Zone 22 m ssen all...

Page 12: ...before work is commenced 4 Secure the device against being switched back on without authorization 4 Inform personnel about planned work 4 Observe electrical safety regulations 4 Ground all devices to...

Page 13: ...sonnel Qualifications Danger due to incorrect use of device Risk of death due to untrained personnel 4 Ensure that the operating personnel has been instructed by the operator in accordance with the op...

Page 14: ...pray nozzle is installed or cleaned 4 2 3 Grounding the Device Danger due to electrostatic charge Explosion hazard and damage to the device The electrostatic charge may in certain cases give rise to e...

Page 15: ...damage to the device 4 Before starting cleaning or any other manual work the high voltage in the spray area must be shut down and locked to prevent it from being switched back on 4 Lock the compressed...

Page 16: ...d in the chapters Accessories and Spare Parts and that are assigned to the device 4 Do not use any defective components 4 Before all work on the device and in the event of work interruptions 4 Switch...

Page 17: ...able 4 Suction tube ST 550 10 Mode of operation The feed unit 4 is inserted directly into the original tank The powder is fed through the powder injector 5 to the powder spray gun 3 Due to the special...

Page 18: ...static charge of the paint powder are regulated by the control unit 2 The fluid air setting is done using the throttle 6 Info We recommend using a vibrator table when working with powders that are dif...

Page 19: ...XE manual system Japanese version When working with powders that are difficult to feed the Sprint 60 L XE manual system can be converted into a variant with a vibrator table see chapter Conversion set...

Page 20: ...pump F PI F1 S Required compressed air quality as per ISO 8573 1 6 5 2 according to ISO 8573 1 2010 WARNING Exhaust air containing oil Risk of poisoning if inhaled Insufficient paint application quali...

Page 21: ...5 5 4 5 3 5 2 5 Tri A 27 29 31 32 34 36 37 35 33 24 28 1 2 3 4 20 22 21 23 13 19 30 5 14 16 15 17 26 6 7 8 10 9 11 12 25 18 1 Illuminated display High voltage Lights up green Display range 0 100 kV R...

Page 22: ...cted 12 LED display recipe for Double click Lights up green when the recipe for Double click is selected 13 LED display Fault Lights up when there is a fault on the device 14 LED display Automatic gun...

Page 23: ...e type EPG SPRINT X is blue and EPG SPRINT XE is yellow 25 Push button Additional recipes To activate the function the additional recipe is set with the control dial 24 and is indicated in the LED dis...

Page 24: ...h Resolution 0 2 0 5 m3 h Single LED display Set point high voltage and powder are deactivated Bar display Actual value high voltage and powder are activated 35 Illuminated display Atomizing ionizing...

Page 25: ...ed 6 2 STORAGE CONDITIONS Until the point of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temp...

Page 26: ...er trolley section 2 on the two guide sleeves on the lower trolley section 1 press down gently until stop is reached and use nuts and bolts see detail to screw to lower trolley section tightening torq...

Page 27: ...ystem The plant operator is responsible for ensuring the required compressed air quality 6 5 1 Connection requirements DANGER Danger from electric current Danger to life and equipment damage 4 Switch...

Page 28: ...Airfluid manual system 11 P_02639 1 3 4 5 2 6 7 10 12 9 8 11 A A Detail 1 Connect the hose black for mains pressure 2 Plug in the control cable from the solenoid valve on the control unit 3 Connect th...

Page 29: ...cro cable binders 9 Connect the compressed air hose 12 5 x 18 5 mm order no 9981951 to the compressed air connection G1 4 on the manual system 10 Connect the trolley grounding cable to the control uni...

Page 30: ...tank manual system P_03293 4 6 7 8 5 9 10 14 16 13 11 12 3 2 1 15 A A Detail 1 Place the powder tank on the trolley 2 Connect the grounding cable to the grounding connection of the powder tank A 3 Att...

Page 31: ...he control unit 16 Plug in the control unit mains cable 17 Connect mains cable to the power supply 6 6 GROUNDING For security reasons the manual system must be properly grounded Normally this is done...

Page 32: ...control unit s grounding cable with the signal ground 4 Connect grounding cable to an uncoated metal part of the booth 5 Remove all paint from hooks and other hanger parts 6 Wear electrostatically co...

Page 33: ...System 0 I EPG SPRINT X 2x 2x 0 100 kV 80 60 40 20 100 Tri Cor 5 4 3 2 1 120 80 40 20 10 10 20 30 40 50 60 70 80 90 12 10 11 9 8 m h 2 0 3 0 0 5 0 3 0 1 1 5 3 5 5 4 5 3 5 2 5 Tri A P_02646 2 A 3 1 To...

Page 34: ...e powder surface Actuate the trigger lever of the gun for a short time and release it The vibrator motor and the fluid air continue to run for 10 s factory setting This setting can be changed by the u...

Page 35: ...ibrator motor controller parameter on the control unit to ON to permanently activate the fluid air see the EPG Sprint XE control unit operating manual 4 Actuate the trigger lever of the gun for a shor...

Page 36: ...andard 4 0 70 0 1 P02 Second coat ing Avoidance of spraying back 50 20 Soft 3 6 57 0 1 P03 Profile part Penetration and reduced build up of edges 70 40 Soft 3 6 50 0 1 P04 Double click Small component...

Page 37: ...lean any powder residues 1 Release the trigger lever on the spray gun The high voltage and the powder feed are deactivated P_01789 H 2 Lift the feed unit up underneath the injector and lift it out of...

Page 38: ...nd clean any powder residues P_05051 EPG SPRINT X 0 10 20 30 40 50 12 10 11 9 8 m h 2 0 3 0 0 5 0 3 0 1 1 5 3 5 5 4 5 3 5 2 5 80 100 Tri 90 60 70 17 1 Release the trigger lever on the spray gun The hi...

Page 39: ...0 12 10 11 9 8 m h 2 0 3 0 0 5 0 3 0 1 1 5 3 5 5 4 5 3 5 2 5 80 100 Tri 90 60 70 17 4 Hold the gun in the spray booth and start the flush function by pressing the Flush button 17 The injector and hose...

Page 40: ...the powder feed are deactivated 2 Remove the injector from the holder to stop powder feed 3 Hold the gun in the spray booth and start the flush function by pressing the Flush button 17 The injector an...

Page 41: ...the holder to stop powder feed 3 Hold the gun in the spray booth and start the flush function by pressing the Flush button 17 The injector and hoses are flushed 4 Switch off control unit 5 Loosen the...

Page 42: ...ate the Powder Feed Quantity function by pressing the Powder Quantity button 36 4 Adjust the powder quantity to 0 with the universal control dial 24 5 Actuate the trigger lever and keep it actuated 6...

Page 43: ...e trigger lever on the spray gun for example to recoat parts using different parameters high voltage current limitation air volumes etc To call up the function press the trigger lever on the spray gun...

Page 44: ...ould be informed of specific hazards during their training The following hazards may arise during maintenance work health hazard from inhaling powder lacquer use of unsuitable tools and aids A skilled...

Page 45: ...mend contacting WAGNER s specialist personnel Maintenance work Time stamp Per shift Weekly Blow out gun and check for sintering x Check gun settings x Check gun discharge pressure x Blow out powder ho...

Page 46: ...r 4 7 Disconnect feed air hose 5 red from injector 4 8 Disconnect dosing air hose 6 blue from injector 4 9 Pull the fluid air hose black off suction connector 2 10 Pull injector 4 out of feed unit 1 1...

Page 47: ...01140 7 1 3 8 5 Remove the union nut on powder feed hose 3 and disconnect powder feed hose 3 from injector 1 6 Disconnect the red feed air hose 4 from injector 1 7 Disconnect the blue dosing air hose...

Page 48: ...owder tank to empty the powder tank and thoroughly blow out the powder tank 14 Completely remove all residual powder from the suction system 15 Pay special attention when cleaning the fluid base check...

Page 49: ...d by movements Use a powder hose that prevents the cross section from narrowing select a hose with a thicker wall Fluctuations in the compressed air caused by short term increase of the compressed air...

Page 50: ...electrostatic coating with ignitable coating powders the test must be performed in accordance with DIN EN 50050 2 2013 according to the following Overview Table 8 51 10 1 ABBREVIATIONS ER Employer FT...

Page 51: ...00 V Weekly 2 Link between technical ven tilation equipment and high voltage compressed air and powder feed The technical ventilation should be interlocked such that the powder feed and high voltage c...

Page 52: ...ock the compressed air supply and decompress system 4 Separate the connection cable from the compressed air connection 5 Separate the grounding cable from the signal ground 11 2 DISPOSAL NOTICE Do not...

Page 53: ...54920 Edition 01 2023 53 12 ACCESSORIES 12 1 FEED UNIT SN 2 550 10 P_00418 Order no Designation 265272 Feed unit SN 2 550 10 12 2 MAINTENANCE UNIT P_01355 Order no Designation 2314265 Maintenance unit...

Page 54: ...der no Designation 2312543 Quick coupling set 935658 Compressed air hose 9 5 mm 12 4 ADAPTER PLATE SWITCHBOX P_01158 Order no Designation 2308079 Adapter plate switchbox 12 5 SPRAY GUN SWITCHBOX P_006...

Page 55: ...mage to the device 4 Before starting with the installation of the switchbox the manual system must be switched off and the mains plug disconnected 1 2 3 P_01159 1 Screw switchbox 1 to adapter plate 3...

Page 56: ...9 8 m h 2 0 3 0 0 5 0 3 0 1 1 5 3 5 5 4 5 3 5 2 5 80 100 Tri 90 60 70 15 For example switching from Corona to Tribo 1 Switch off control unit with switch 1 on the rear or with Standby button 15 on th...

Page 57: ...tem SPRINT XE 12 Accessories Order number 2354920 Edition 01 2023 57 12 6 PEM T3 MANUAL GUN P_01422 Order no Designation 351019 PEM T3 Tribo manual gun 12 7 PEM T3 EXTENSION P_00923 Order no Designati...

Page 58: ...9 mm 2310699 Powder hose 10 mm 2307502 Powder hose 11 mm 2310700 Powder hose 12 mm wearing parts 12 10 SPRINT DUAL MANUAL COATING SET This accessory is used to operate two manual guns with the manual...

Page 59: ...L V Sprint 3 L V Order no Designation 2373856 Sprint XE 60L 230V 50Hz conversion set 2383231 Sprint XE 60L 115V 60Hz conversion set USA Japan 2373883 Sprint XE 3L 230V 50Hz conversion set 2383232 Spr...

Page 60: ...and the use e g paint change of the relevant components the very important chapter Maintenance and Cleaning for the relevant components troubleshooting and error correction for the relevant component...

Page 61: ...mn K marking in the following spare parts lists Wearing parts Wearing parts are not included in the warranty Included in service set Not part of the standard equipment but available as a special acces...

Page 62: ...EPG Sprint XE control unit 9951116 Slow acting fuse 2A included in EPG Sprint XE 3 1 241622 Powder injector PI F1 4 1 265281 Suction tube ST 550 10 5 1 2322587 PEM X1 manual gun 6 2306401 Sprint conn...

Page 63: ...XE MANUAL POWDER SYSTEM TANK P_05055 4 6 9 2 3 1 5 without vibrator table Pos K Stk Order no Designation 2355403 Sprint 60 L XE manual system standard version 2355404 Sprint 60 L XE manual system US...

Page 64: ...e scope of delivery please order separately 9 1 264268 Powder tank 60 L 9 1 264224 Powder tank 25 L 10 1 2331976 Sprint round jet spare parts starter set 10 1 2349959 Sprint flat jet spare parts start...

Page 65: ...rder number 2354920 Edition 01 2023 65 13 6 SUCTION TUBE ST 550 10 2 3 4 5 1 P_01155 Pos K Stk Order no Designation 1 1 265281 Suction tube ST 550 10 2 1 265401 Fluid crown 3 1 265402 Fluid ring 4 1 2...

Page 66: ...920 Edition 01 2023 13 7 FEED UNIT SN 2 550 10 2 1 3 P_00577 Pos K Stk Order no Designation 265272 Feed unit SN 2 550 10 1 1 265401 Fluid crown 2 1 265402 Fluid ring 3 1 9999047 Plug in fitting G1 8 w...

Page 67: ...ction hose 18 5 x 12 5 mm 13 9 POWDER INJECTOR PI F1 8 10 5 4 11 9 5 7 1 2 3 P_00894 Pos K Stk Order no Designation 241622 Powder injector PI F1 1 1 241225 Annular gap collector nozzle 2 1 241476 Hose...

Page 68: ...os K Stk Order no Designation 241624 HiCoat ED pump F 1 1 241229 Collector nozzle low air 2 1 241479 Hose sleeve 3 1 241466 Union nut 4 1 241930 Air nozzle 5 2 241460 Spring check valve 7 1 9970149 Se...

Page 69: ...15 16 9 5 10 P_01156 24 Pos K Stk Order no Designation 1 1 264268 Powder tank 60 L 1 1 264224 Powder tank 25 L 2 1 264215 Base housing 3 1 264381 Cover 4 1 264382 Fluid bed 5 1 10 m 9971527 Foam rubbe...

Page 70: ...982058 Exhaust air hose 17x3 mm 13 1 241372 Injector connection complete 14 1 170533 Knurled nut 15 2 9920118 Washer 16 1 241276 Grounding cable complete 17 12 9922102 Toothed lock washer 19 1 241376...

Page 71: ...nation of parts Powder can be deposited in gaps and lead to incorrect coatings due to paint carryover 4 Only use the recommended combinations Only the following combinations can be used Please note th...

Page 72: ...ferably used for the PEM X1 manual gun 14 1 3 X1 R Round Jet Nozzles System Order no K Designation 2322490 X1 electrode holder X1 R ET yellow P_01692 2322493 Electrode holder X1 R yellow nozzles P_016...

Page 73: ...plies with the following guidelines 2006 42 EC 2014 34 EU Applied standards in particular EN ISO 12100 2010 EN 1127 1 2019 EN ISO 80079 36 2016 EN ISO 80079 37 2016 Applied national technical standard...

Page 74: ...ards in particular EN ISO 12100 2010 EN 60079 31 2014 EN 60204 1 2018 EN 1127 1 2019 EN 60529 1992 A2 2013 EN IEC 61000 6 2 2019 EN 50050 2 2013 EN IEC 61000 6 4 2019 EN 50177 2009 A1 2012 EN IEC 6300...

Page 75: ...19 EN 60529 1991 A1 2000 A2 2013 EN IEC 63000 2018 Applied national technical standards and specifications in particular DGUV I 209 052 TRGS 727 Identification 0102 II 2 D 2mJ PTB 12 ATEX 5002 EN 5005...

Page 76: ...Operating manual Manual Powder System SPRINT XE 15 Declaration of Conformity 76 Order number 2354920 Edition 01 2023...

Page 77: ...Operating manual Manual Powder System SPRINT XE 15 Declaration of Conformity Order number 2354920 Edition 01 2023 77...

Page 78: ...Operating manual Manual Powder System SPRINT XE 15 Declaration of Conformity 78 Order number 2354920 Edition 01 2023...

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Page 80: ...ne 41 0 71 757 2211 Fax 41 0 71 757 2222 Germany J Wagner GmbH Otto Lilienthal Strasse 18 Postfach 1120 D 88677 Markdorf Telephone 49 0 7544 5050 Fax 49 0 7544 505200 E mail ts powder wagner group com...