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Problem

• No green light on Power Pack

• Gun on-off switch performing

opposite.

• No red light on Power Pack.

• Spray pattern not even;

unsymmetrical or poor atomization.

• Spray pattern is correct, but there is

no wraparound.

• Dead outlet.

• Fuse blown.

• Not plugged in.

• Faulty circuit board.

• Defective switch.

• Cable from gun to Power Pack

loose or not connected.

• Cable from gun to Power Pack

defective.

• Blown fuse.

• If the trigger on the gun is pressed

and the above causes have been
checked and remedied and there is
still no high voltage, then the high
voltage generator or Power Pack
need service.

• Plugged spray tip.

• Worn or faulty tip.

• Paint too thick.

• Uneven air distribution at tip nut.

• Object not grounded.

• Cable not fitted properly.

• Cable faulty.

• High voltage generator

• Power Pack is turned off.

• Gun on/off switch is off.

• Fluid pressure too high.

• Air pressure too high.

• Electrode dirty or damaged.

• Live outlet.

• Replace fuse.

• Plug in.

• Take to Authorized Service Center.

• Take to Authorized Service Center.

• Tighten power cable.

• Replace power cable.

• Check fuse; replace if necessary.

• Take to Authorized Service Center

• Clean tip.

• Replace tip.

• Thin paint.

• Clean all air passages.

• Check ground.

• Check connection.

• Replace cable.

• Replace.

• Turn on.

• Turn on.

• Reduce fluid pressure.

• Reduce air pressure.

• Clean or replace.

Cause

Solution

TROUBLESHOOTING

Summary of Contents for Stati-Kit 2000 0292003

Page 1: ...0292003 R 2000 T M R ELECTROSTATIC SPRAYING SYSTEM APPROVED FOR ELECTROSTATIC FINISHING APPLICATION POWER PACK VM 200 SPRAY GUN P N 0179637 GM 2000 EAC P N 0179673 AIR HOSE P N 0128510 FLUID HOSE P N...

Page 2: ...ATIONS 7 INTRODUCTIONS 7 GENERAL DESCRIPTION 8 MOUNTING ARRANGEMENT 9 SET UP 9 OPERATION 10 CLEAN UP 11 TIP CHANGE 12 FILTER REPLACEMENT 13 FRONT REAR PACKING REPLACEMENT 13 TROUBLE SHOOTING 14 15 PAR...

Page 3: ...g symbols pay particular attention and make certain to heed the safeguard Important safety information indicates a hazard which may cause serious injury or loss of life WARNING CAUTION Important infor...

Page 4: ...om outlet before flushing out the gun cleaning or replacing parts on the gun such as changing tips 4 Explosion or fire Solvent and paint fumes can ex plode or ignite causing property damage and or se...

Page 5: ...amaged hose NEVER put hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger when cleaning changing tips or leaving unattended Some spray p...

Page 6: ...e hand surgeon may be advisable Read all instructions and safety precautions before oper ating Comply with all appropriate local state and national codes governing ventilation fire prevention and oper...

Page 7: ...A high DC voltage up to 80 kV applied across the grounded compo nent and the electrode fitted to the gun body generates an electric field and applies a negative charge to the paint particles These re...

Page 8: ...nob clockwise until it closes slowly turn knob counterclockwise until ade quate air flow results AIR CONTROL KNOB TRIGGER LOCK SPRAY GUN BODY HANDLE WITH HIGH VOLT AGE GENERATOR PAINT FILTER TRIGGER T...

Page 9: ...4mm lockwashers 3 and socket head screws 4 2 Place the power pack mounting bracket assembly on any 1 diameter tube preferably as illustrated below 3 Align support clamps 5 with mounting bracket 1 usin...

Page 10: ...pressure regulator between 10 30 psi 4 Besureallitemswithinthesprayareaarewellgrounded Refer back to Warnings Electrostatic arcing may cause fire explosion 5 Test spray pattern and finish on a sample...

Page 11: ...as been completed all cleaning materials have been removed from spray area and spray area is free of any vapors produced by the cleaning operation If defects in the equipment are found DO NOT use unti...

Page 12: ...paint channel of spray gun body F See Fig 8 Place air cap H on tip G fitting lugs of air cap into grooves of tip insert Mount air cap H onto spray gun body until past the tip security lever Adjust des...

Page 13: ...9 Assemble in reverse order MAINTENANCE WARNING FILTER REPLACEMENT AND CLEANING 10 8 12 10 11 13 9 14 15 16 C B D E F G A 7 6 11 Figure 10 Figure 9 Figure 12 13 5 3 Figure 11 1 4 2 FRONT PACKING ADJUS...

Page 14: ...ator or Power Pack need service Plugged spray tip Worn or faulty tip Paint too thick Uneven air distribution at tip nut Object not grounded Cable not fitted properly Cable faulty High voltage generato...

Page 15: ...authorized service center Cause Solution No material at tip when trigger is pulled Material leaks at joint between gun body and gun barrel when trigger is pulled No material supply Gun filter blocked...

Page 16: ...1 Figure 9 16...

Page 17: ...spring 9994248 25 Compressing element EAC 0179488 26 Locking nut 0179356 27 Double socket 9994627 28 Air hose 0128510 30 Connection adapter BSP 1 4 9983226 31 Connecting cable Call Factory 32 Connect...

Page 18: ...021 50 0128561 26 50 026 50 0128562 31 50 031 50 0128563 36 50 036 50 Accessories 0088154 Fluid Pressure Gauge Round Tip Orifice Size Part Tip 001 Volume 250 PSI Number Marking Inch oz Min G P M 0132...

Page 19: ...19...

Page 20: ...ies of the original manufacturers Wagner Spray Tech Corporation will provide the purchaser with reasonable information and assistance in making claims to the original manufacturers under their warrant...

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