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Super Finish 23 CR

SAFETY REGULATIONS

1.9 

MAX. OPERATING PRESSURE

The permissible operating pressure for the spray gun, spray 

gun accessories, unit accessories and high-pressure hose 

must not fall short of the maximum operating pressure of 25 

MPa (250 bar or 3625 psi).

1.10 

HIGH-PRESSURE HOSE

Attention, danger of injury by injection! Wear 

and tear and kinks as well as usage that is not 

appropriate to the purpose of the device can 

cause leakages to form in the high-pressure 

hose. Liquid can be injected into the skin 

through a leakage.

High-pressure hoses must be checked thoroughly before

they are used.

Replace any damaged high-pressure hose immediately.

Never repair defective high-pressure hoses yourself!

Avoid sharp bends and folds: the smallest bending radius

is about 20 cm.

Do 

not drive over

 the high-pressure hose. Protect against 

sharp objects and edges.

Never pull on the high-pressure hose to move the device.

Do not twist the high-pressure hose.

Do not put the high-pressure hose into solvents. Use only

a wet cloth to wipe down the outside of the hose.

  Lay the high-pressure hose in such a way as to ensure that 

it cannot be tripped over.

Only use WAGNER original-high-pressure 

hoses in order to ensure functionality, safety 

and durability.

1.11 

ELECTROSTATIC CHARGING (FORMATION OF

SPARKS OR FLAMES) 

Electrostatic charging of the unit may occur 

during spraying due to the flow speed of 

the coating material. These can cause sparks 

and flames upon discharge. The unit must 

therefore always be earthed via the electrical 

system. The unit must be connected to an 

appropriately-grounded safety outlet.

An electrostatic charging of spray guns and the high-pressure 

hose is discharged through the high-pressure hose. For this 

reason the electric resistance between the connections of the 

high-pressure hose must be equal to or lower than 1 MΩ.

1.12 

USE OF UNITS ON BUILDING SITES AND

WORKSHOPS

The unit may only be connected to the mains network via a 

special feeding point with a residual-current device with INF 

≤ 30 mA.

1.13 

VENTILATION WHEN SPRAYING IN ROOMS

Adequate ventilation to ensure removal of the solvent vapors 

has to be ensured.

1.14 

SUCTION INSTALLATIONS

The are to be provided by the unit user in accordance with the 

corresponding local regulations.

1.15 

EARTHING OF THE OBJECT

The object to be coated must be earthed.

(Building walls are usually earthed naturally)

1.16 

CLEANING THE UNIT WITH SOLVENTS

When cleaning the unit with solvents, the 

solvent should never be sprayed or pumped 

back into a container with a small opening 

(bunghole). An explosive gas/air mixture can 

arise. The container must be earthed.

1.17 

CLEANING THE UNIT

Danger of short-circuits caused by water in-

gression!

Never spray down the unit with high-pres-

sure or high-pressure steam cleaners.

1.18 

WORK OR REPAIRS AT THE ELECTRICAL

EQUIPMENT

These may only be carried out by a skilled electrician. No li-

ability is assumed for incorrect installation.

Summary of Contents for SUPER FINISH 23 CR

Page 1: ...SUPER FINISH 23CR AIRLESS HIGH PRESSURE SPRAYING UNIT D GB F I 28 RU ...

Page 2: ...e with the operating manual before every start up 1 Faulty units may not be used 2 Secure a Wagner spray gun with the securing lever at the trigger guard 3 Ensure earthing 4 Check the permissible operating pressure of the high pressure hose and spray gun 5 Check all the connecting parts for leaks 3 Instructions for regular cleaning and maintenance of the unit are to be observed strictly Observe th...

Page 3: ..._________________________________ 35 4 1 Gun_______________________________________ 35 4 2 High pressure hose and pressure gauge__________ 36 4 3 Hopper____________________________________ 36 4 4 Suction system______________________________ 36 4 5 Connection to the mains network_______________ 37 4 6 Cleaning preserving agent when starting up of operation initially____________________________ 37 4...

Page 4: ... sur faces etc in the vicinity 1 4 DANGER OF INJURY FROM THE SPRAY JET Attention danger of injury by injection Never point the spray gun at yourself other persons or animals Never use the spray gun without spray jet safety guard The spray jet must not come into contact with any part of the body In working with Airless spray guns the high spray pressures arising can cause very dan gerous injuries I...

Page 5: ...ing due to the flow speed of the coating material These can cause sparks and flames upon discharge The unit must therefore always be earthed via the electrical system The unit must be connected to an appropriately grounded safety outlet An electrostatic charging of spray guns and the high pressure hose is discharged through the high pressure hose For this reason the electric resistance between the...

Page 6: ...acquers and paints or those containing solvents two component coating materials dispersion and latex paints Injection foams one and two component Injection resin one and two component No other materials should be used for spray ing without WAGNER s approval Pay attention to the Airless quality of the coating materials to be processed The unit is able to process coating materials with up to 20 000 ...

Page 7: ...lly and coating material is sucked in During the upwards movement of the diaphragm the coating material is displaced and the outlet valve opens while the inlet valve is closed The coating material flows under high pressure through the high pressure hose to the gun The pressure control valve limits the set pressure in the hy draulic oil circuit and thus also the pressure of the coating material A p...

Page 8: ...re control valve 8 Discharge tap to regulate the flow of the material Open discharge tap points down The material is fed into the hopper mate rial container Closed discharge tap at 90 The material is fed to the gun or to the material ball cock 9 Return tube 10 Hopper 11 Inlet valve button 12 Outlet valve 13 Oil measuring stick 14 Pressure gauge 15 Suction system rigid a and flexible b Accessory Th...

Page 9: ...rement 1 m distance from unit and 1 60 m above floor 12 MPa 120 bar operating pressure reverberant floor 4 STARTUP 4 1 GUN 1 Screw either the whip hose 1 for injection work or the nozzle holder with nozzle 2 for spray work to the gun Before any injection work remove the filter that is premounted in the gun as described below to prevent it from becoming blocked 2 Pull the protective bracket 3 forwa...

Page 10: ...lean Ensure that the red inlet 1 is inserted in the coat ing material inlet 4 2 Screw the union nut 5 on the return pipe 6 onto the connection 7 spanner width 22mm 3 Screw the upper hopper 8 onto the coating material in let 4 1 4 5 6 7 8 9 10 4 4 SUCTION SYSTEM 1 Ensure that the sealing surfaces of the connections are clean Ensure that the red inlet 1 is inserted in the coa ting material inlet 4 2...

Page 11: ... collecting container 4 8 TAKING THE UNIT INTO OPERATION WITH COATING MATERIAL 1 Open the discharge tap 5 2 Pour coating material into the hopper or dip the suction system into the material container 3 Press inlet valve pusher 4 several times to release pos sibly clogged inlet valve 4 Set ON OFF switch 1 to ON the unit will start 5 Turn the pressure regulating knob 2 to the right until the stop is...

Page 12: ...lding The risk of damage rises with the age of the high pressure hose Wagner recommends replacing high pres sure hoses after 6 years Only use WAGNER original high pressure hoses with internal heating in order to ensure functionality safety and durability 7 INTERRUPTION OF WORK If using quick drying or two component coating materials do not fail to rinse unit through with a suitable cleaning agent ...

Page 13: ...n the gun or close the material ball cock 7 Fill up hopper with suitable cleaning agent 8 Open the discharge tap 9 Pre clean the hopper and filter with a brush 10 Pump suitable cleaning agent in the circuit for several minutes 11 Close the discharge tap 12 Hold the gun or material ball cock whip hose in an open bucket Pull the trigger on the gun or open the material ball cock to pump the cleaning ...

Page 14: ... by technicians for safety reasons Please observe all the applicable na tional regulations You can servicing of the unit carried out by the Wagner Service Favourable conditions can be agreed with a service agreement and or maintenance packages Minimum check before every startup 1 Check the high pressure hose gun with rotary joint pow er supply cable with plug for damage 2 Check whether the pressur...

Page 15: ...rn out the inlet valve carefully 6 Clean the valve seat 4 with a cleaning agent and brush ensure that no brush hairs are left behind 7 Clean the seals 5 6 and check for damage Replace if necessary 8 Check all the valve parts for damage In case of visible wear replace the inlet valve Installation 1 Insert the inlet valve 2 into the trigger housing 1 and secure with the clasp 3 Ensure that the black...

Page 16: ...s 4 Check the O ring 7 for damage 5 Check the installation position when mounting the spring support ring 3 clipped onto spring 2 outlet valve seat 5 and seal 6 refer to figure 10 5 TYPICAL WEAR PARTS Inlet valve spare part Order No 2393043 For replacing refer to Section 10 2 failure becomes noticeable through performance loss and or poor or no suction Outlet valve spare part Order No 2393106 For ...

Page 17: ...ucked in Air in the oil circuit Bleed the oil circuit in the unit by turning the pressure control valve completely to the left until overturning and let it run approx 2 3 min Then turn the pressure control valve to the right and set the pressure repeat process several times if necessary Not enough oil Check the oil level Pressure collapses dur ing work this can be seen on the pressure gauge Suctio...

Page 18: ...bject to strict checks under Wagner quality assurance Wagner exclusively issues extended guarantees to commercial or professional users hereafter referred to as customer who have purchased the prod uct in an authorised specialist shop and which relate to the products listed for that customer on the Internet under www wagner group com profi guarantee The buyer s claim for liability for defects from...

Page 19: ...ng accessory parts additional components or spare parts that are not original Wagner parts for products to which modifications or additions have been carried out for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised persons for products with slight deviations from the target properties which are negligi...

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