WAGNER Super Finish 33 PLUS, Service Manual

Page 1: ...Service manual with electrical repair instructions for electri cally instructed persons of the J Wagner GmbH 2405146 B 06 2019 Super Finish 33 PLUS Super Finish 33 Pro Nespray Pro ...

Page 2: ...ry start up 1 Faulty units may not be used 2 Secure a Wagner spray gun with the securing lever at the trigger guard 3 Ensure earthing 4 Check the permissible operating pressure of the high pressure hose and spray gun 5 Check all the connecting parts for leaks 3 Instructions for regular cleaning and maintenance of the unit are to be observed strictly Observe the following rules before any work on t...

Page 3: ...5 Spare parts list trolley_________________________ 27 4 6 Spare parts list suction system rigid ____________ 28 4 7 Spare parts list suction system flexible __________ 28 4 8 Spare parts list hopper 5 l _____________________ 29 4 9 Spare parts list hopper 20 l ____________________ 29 4 10 Hose reel___________________________________ 30 4 11 Spare parts list of heating hose drum____________ 32 4 1...

Page 4: ...wires hot sur faces etc in the vicinity 1 4 DANGER OF INJURY FROM THE SPRAY JET Attention danger of injury by injection Never point the spray gun at yourself other persons or animals Never use the spray gun without spray jet safety guard The spray jet must not come into contact with any part of the body In working with Airless spray guns the high spray pressures arising can cause very dan gerous i...

Page 5: ...e unit must be connected to an appropriately grounded safety outlet An electrostatic charging of spray guns and the high pressure hose is discharged through the high pressure hose For this reason the electric resistance between the connections of the high pressure hose must be equal to or lower than 1 MΩ 1 12 USE OF UNITS ON BUILDING SITES AND WORKSHOPS The unit may only be connected to the mains ...

Page 6: ... with water 3 8 l min Max temperature of the coating material 43 C Heating of the coating material to 40 C standard Max nozzle size 0 033 inch Zoll 0 84 mm D319 Max viscosity 25 000 mPas Empty weight pump heating hose drum 50 kg 44 kg 51 kg 18 3 kg Hydraulic oil filling quantity 1 1 l Divinol HVI 15 1 0 l Divinol HVI 15 1 1 l Divinol HVI 15 Max tyre pressure 0 2 MPa 2 bar 1 5 bar recommended Plug ...

Page 7: ...closed 30 mm wrench on the inlet valve 2 Turn out the inlet valve carefully 6 Clean the valve seat 4 with a cleaning agent and brush ensure that no brush hairs are left behind 7 Clean the seals 5 6 and check for damage Replace if necessary 8 Check all the valve parts for damage In case of visible wear replace the inlet valve Installation Valve lift has to be 2 4 mm 0 05 mm 1 Insert the inlet valve...

Page 8: ...pressure regulation screw 6 slowly until the pressure gauge shows 250 bar 25 MPa 3625 psi 5 Put pressure regulation knob 5 on the pressure regulati on screw and fully turn it to the right Hold it in this positi on and pre assemble the pin 7 with a 2 5 mm hexagonal wrench loosen and tighten again with 1 Nm 6 Turn pressure regulation knob to the left 7 Release pressure by pressing the trigger of the...

Page 9: ...has built up in the hydraulic oil housing 1 Completely unscrew the pressure control valve 1 span ner width 17 mm 2 Remove the front cover 2 by loosening the 5 screws using an Allen key SW 3 The fixed part of the cable threaded joint 3 is glued to replace the counter holding 3 Loosen the cable threaded joint 3 4 Loosen the wires in the mains terminal 4 5 Replace the unit connecting line only an app...

Page 10: ...start 2404531 see chapter 3 9 Unit runs but makes a strange noise Motor runs without load very silent unit without function Gearwheel inside the gearbox is damaged Replace the gear wheel including the 8 slee ves and remove the broken pins in the gear housing Motor produces a loud and high noise Fan cover vibrates Tighten the screws of the fan cover High frequency whistling noi se from the device T...

Page 11: ...i on or fit new switching button Relief valve clogged Clean or replace relief valve Unit loses oil Gasket of front cover de fective Material Unitec 300 possibly problematic Replace front cover gasket Klingersil mate rial Blowhole in front cover Check and replace front cover if necessary O rings of the insert in the pressure insert leaking Pumphead disassembly Replace insert O rings Diaphragm fixat...

Page 12: ...ed and there is voltage supply for the motor RED GREEN YELLOW 3 9 SOFT START CONTROLLER UPGRADE SERVICE KIT 2404531 GB 1 Lift the board to loosen screw 1 2 Mount the soft start circuit 2 Attention Place the toothed washer 3 under the lower screw for earthing tightening torque 5 Nm 3 Wiring 4 according to the following wiring diagrams the complete wiring diagrams can be found in the Electrical Repa...

Page 13: ...ight blue blue black LIGHTED SIGNS brown white LED 2388610 2388611 2388612 Z1 U1 red 340380 SOFT START CONTROLLER black black blue L N blue light blue MOTOR WITH TEMPERATURE SWITCH M 1 Z2 U2 OPERATION CAPACITOR C 40µF 400V black 155 C Z1 U1 red blue black MOTOR SWITCH 16A b U P1 P2 6 3 light blue blue black 340380 2388609 2388608 b SOFT START CONTROLLER black blue L N Version SF 33 Pro Version SF ...

Page 14: ...54 Inlet valve complete SF33 PLUS Inlet valve complete Nespray Pro 5 0341 255 0341 256 Inlet valve housing compl SF33 PLUS Inlet valve housing compl NesprayPro 6 0341 349 Oil cap screw 7 9971 146 O ring 8 2370 128 Oil measuring stick 9 0344 337 Double socket SF33 Plus only 10 9970 103 Sealing ring 11 9970 109 Sealing ring 12 0341 702 Outlet valve service set 13 0341 246 Outlet valve complete 14 23...

Page 15: ... 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 20Nm 70Nm 15Nm 1 Explanation xNm indicates torque 1 seal with Loctite 414 order no 3065559 fill in 1 1 l hydraulic oil order 21061 1 l only glue thread into housing 90Nm 50Nm 42 GB ...

Page 16: ...essure gauge 15 0261 352 Mains cable H07 RNF 3x 1 5mm 6m long 16 2402 675 Cable threaded joint 17 2386 850 Label SF 33 Pro 18 0169 248 Relief valve compl 19 2344 692 Motor gasket 20 2386 858 Label right 21 9902 225 Oval head screw 3 5x9 5 4 pc 22 2392 781 Fan cover 23 9930 114 Cylindrical pin 2 pc 24 9901 105 Threaded pin 2 pc 25 2386 860 Label SF 33 Pro 26 2383 937 Tool box with lid compl incl it...

Page 17: ...4 6 7 8 9 10 12 5 11 13 15 16 17 14 18 19 20 21 22 23 24 25 26 27 28 30 29 15Nm 70Nm 1 Explanation xNm indicates torque 1 seal with Loctite 414 order no 3065559 fill in 1 0 l hydraulic oil order 21061 1 l only glue thread into housing 90Nm 50Nm GB ...

Page 18: ...e control knob assy 1 19 2385357 Label pressure control valve 1 20 2405099 Pressure control valve SF 33 assy 1 21 3051678 O ring 9x3 1 22 2396020 Seal Cu 1 23 2370116 Sleeve rubber 1 24 2367512 Liner D25 1 25 2368784 O ring 39x3 1 26 2401952 Seal 1 27 2374597 Cover 1 28 344323 Fitting M20x2 1 29 2390396 2390422 Paint head assy SF 33 Plus incl item 28 Paint head assy SF 33 Pro incl item 28 1 1 Serv...

Page 19: ... 17 18 19 20 21 22 23 24 90Nm 25 26 27 Tighten carefully cross wise to avoid tilting pos 6 do not damage O rings Explanation xNm indicates torque 1 seal with UHU Plus 2K order no 28 70Nm 1 29 Tighten crosswise Then first tighten one of the two front screws be sure to observe the torque GB ...

Page 20: ...382 Lens head screw M4x10 4 7 9920130 Washer 4 8 2383936 Multi function switch assy SF 33 PLUS 1 9 2334205 Cylinder head screw M4x40 2 10 9971197 O ring 13x1 5 1 11 2384478 Control knob 1 12 9920207 Washer 3 2 1 13 9906029 Cylinder head screw M3x8 1 14 9990864 Cover 1 15 2334245 Electric circuit board motor 1 Order number for 1 piece Quantity in the complete assembly Connecting the wires of the mu...

Page 21: ...21 Super Finish 33 PLUS PRO Nespray Pro 2 5Nm 1 3 4 5 6 7 8 9 10 11 12 13 14 15 Version SF 33 PRO 4 5 3 Explanation xNm indicates torque GB ...

Page 22: ...22 Super Finish 33 PLUS PRO Nespray Pro 1 2 3 4 5 6 7 8 10 11 12 13 15Nm 15Nm Legende xNm gibt Drehmoment an 5Nm 9 GB ...

Page 23: ...label SF 33 Pro Rating label Nespray Pro 1 1 1 9 2368785 O ring 144x3 1 10 2315382 Oval head screw M4x10 4 11 2334046 Connecting plate 2 12 9900330 Cylinder head screw M10x20 4 13 2367479 Electric motor assy 230V 50Hz 1 Order number for 1 piece Quantity in the complete assembly Keep record when changing the serial number 2 Insert 4 screws M6x40 e g 9900336 to push the planet carrier off the eccent...

Page 24: ...56464 Locking ring 1 4 9970532 Shaft seal 1 5 2333811 Eccentric shaft 1 6 9960151 Groove ball bearing 1 7 9922518 Locking ring 1 8 9960431 Roller bearing 1 9 9922506 Locking ring 1 10 9960432 Cylinder roller bearing 1 11 2382951 Eccentric shaft assy 1 Order number for 1 piece Quantity in the complete assembly Only required for dismantling the planet carrier GB ...

Page 25: ...ball bearing 8 9 2367482 Planet carrier 4 fold 1 Service kits 2400486 Small parts gearbox SF33 consisting of item 1 3 4 5 2400485 Planetary wheel assy set of 4 consisting of item 6 7 8 Order number for 1 piece Quantity in the complete assembly Explanation Quantity in the complete assembly lubricate with 40 50 g gear grease Watch your step The pin with point must be inserted into the hole with coun...

Page 26: ...ing 4 0097 306 Hollow screw 5 0097 304 Seal ring 6 9970 110 Seal ring 7 9974 027 O ring 30x2 PTFE 8 9971 401 O ring 16x2 PTFE 9 0508 749 Bearing spring 10 0508 603 Bearing ring 11 0508 748 0508 450 0508 449 Filter insert 60 meshes Optional Filter insert 100 meshes Filter insert 30 meshes 12 9994 245 Pressure spring 13 2399 670 Screw in connector 14 9970 103 Sealing ring 15 2318 934 Dust protective...

Page 27: ...h hex socket 4 2391 797 Mini screen 5 2384 267 Hexagon nut M10x1 6 9913 011 Hexagon nut 7 9920 106 Washer A 10 5 8 0348 349 Wheel 9 9994 902 Wheel cap 10 2384 275 Damping plate 11 9900 247 Hexagon screw ITEM ORDER NO DESIGNATION 1 2382 970 Trolley assy incl pos 2 11 2 9990 866 Rubber cap 3 9900 346 Cylinder screw with hex socket 4 9920 103 Washer A 6 4 5 9913 011 Hexagon nut 6 9920 106 Washer A 10...

Page 28: ...M ORDER NO DESIGNATION 1 2370 310 Suction system assy incl pos 2 3 2 0253 244 Filter mesh width 1 2 mm 3 0253 211 Return tube ITEM ORDER NO DESIGNATION 0034 630 Suction system assy 1 0034 607 Suction hose compl 2 0034 633 Return tube compl 3 0036 580 Filter basket compl 4 0036 586 Filtersieb 5 0036 581 Filter sieve 6 0036 582 Filter basket base GB ...

Page 29: ... 0003 756 Filter disk mesh width 0 8 mm Optional Filter disk mesh width 0 4 mm 4 0340 904 Hopper 5 0340 908 Return ube ITEM ORDER NO DESIGNATION 0341 266 Hopper 20 litres assy 1 0097 269 Hopper without cover 2 0097 270 Cover 3 9902 306 Sheet metal screw 3 9x13 2 4 0097 521 Filter disk mesh width 0 8 mm 5 9922 609 Securing ring 37 x 1 5 6 0037 776 Pressure spring 7 9941 509 Ball 30 8 0097 295 Retur...

Page 30: ...6 4 10 HOSE REEL The hose reel is suitable for max 30 m hose 1 4 NPSM Single hoses can be connected with the adapter 34038 SF 33 PLUS 1 2 3 SF 33 PRO 1 2 3 Screw the hose reel 1 with holder 2 onto the frame note the positioning of the screws Using the connecting hose 3 con nect the hose reel to the device s hose connection GB ...

Page 31: ...31 Super Finish 33 PLUS PRO Nespray Pro GB ...

Page 32: ... 244 Terminal strip 6 way 32 2311 150 Swivel joint assy 33 9921 902 Retaining washer D6 DIN 6799 34 2311 153 Threaded rod POS ORTDER NO DESIGNATION 35 2311 148 Tube assy 36 9901 319 Threaded insert 37 9906 003 Thread forming screw M6x25 DIN 7500 4 38 2312 233 Star grip 39 2311 144 End ring 40 2311 143 Insulating ferrule 3 41 2311 142 Slip ring 3 42 2309 732 Felt sealing strip 43 9901 114 Setscrew ...

Page 33: ...y Pro Spare parts diagram Heating hose drum 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 66 GB ...

Page 34: ...w 9 2311 136 Sensor screw connection 10 9900 392 Socket head cap screw M4x6 DIN 912 4 11 9922 101 External tooth lock washer A4 3 DIN6797 12 2308 061 NTC Temperature sensor 13 2312 115 Heating wire Spare parts diagram heating hose POS ORTDER NO DESIGNATION 14 2308 887 Double ended union 15 9970 103 Sealing ring 2 16 0341 464 Hose connector 17 2311 135 Material conveying housing 18 0341 331 Sealing...

Page 35: ...ential hazards and special features The work instructions must include safe and correct replace ment of a connecting cable for example 1 2 SKILLED ELECTRICIAN FOR DEFINED TASKS In order to autonomously carry out work on electrical systems and equipment a person must have training as a skilled electrician for defined tasks However the skilled electrician for defined tasks must also like the electri...

Page 36: ...ve cables must be disconnected at all poles at the place of work before starting work This can be done by means of main switches expert removal of fuses disconnection of plug connectors etc Protecting against restarting In order to prevent inadvertent restarting of a system on which work is being carried out restarting must be prevented reliably and safely For example the unscrewed fuse elements c...

Page 37: ...ric shock in addition to the basic insulation Connection to the protective conductor system is not possible Appliances with this protection class are not permitted in Germany and Austria This protection class will not be included in any international standards in future There is no symbol for protection class 0 Protection class I All electrically conductive housing parts of the equipment are conne...

Page 38: ...tion Explanation L1 External conductor L2 External conductor L3 External conductor N Neutral conductor PE Protective conductor 3 Threephase AC voltage 1 8 EXPLANATION OF ELECTRICAL TERMS Rated current The rated current In is the rated value for a system a power circuit or electrical equipment Operating current The operating current Ib is the current that must flow during uninterrupted operation Ov...

Page 39: ...onductor is an earthed conductor which performs the function of protective conductor and neutral conductor simulta neously Active part of an electrical system An active part is a live part of an electrical system or device e g fuses terminals switches capacitors etc through which current flows during normal operation Emergency switch emergency stop This switch is identified by its colouring red on...

Page 40: ...he wire is defective 7 The defective component must be made inoperative in order to prevent further use 2 2 FUNCTIONAL TEST OF THE CAPACITOR 1 Ensure safe isolation from the supply before commencing work 2 An insulation resistance tester e g Metriso 500 must be used for the measurement 3 The capacitor must be electrically isolated from the device To do this disconnect the plug connector on the cap...

Page 41: ... be used to check the electrical functionality If a multimeter is used it should be set to V or VAC 5 Now check the voltage present between L1 and N If this is 230 V AC then the voltage between L1 and PE must also be che cked 6 If a deviation is found in point 2 or point 5 there is a defect 7 The defective component must be made inoperative in order to prevent further use 2 5 FUNCTIONAL TEST OF TH...

Page 42: ...cted first of all Note down the connection plan 4 Measure all cables to the housing if a continuity is found then the motor has an earth fault and is defective 5 Measurement of the individual windings is not possible as they are internally bridged 6 If the motor is equipped with a thermal link this must be tested for continuity If no continuity is present or if a high resi stance is present the mo...

Page 43: ...cordance with BGV A3 must be carried out in order to ensure electrical safety and functionality See chapter 1 4 3 3 REPLACING THE CAPACITOR 1 Ensure safe isolation from the supply before commencing work 2 Remove the wires plug connector on capacitor 3 Loosen the fixing nut on the front of the capacitor 4 Remove the capacitor 5 Now install and connect the new capacitor in the reverse order 6 After ...

Page 44: ...ections from the motor protecting switch 4 The motor protecting switch can now be removed 5 Now install the new motor protecting switch and restore the electrical connection 6 After completing the repair a measurement in accordance with BGV A3 must be carried out in order to ensure electrical safety and functionality 7 In order to prevent further use of the defective motor protecting switch it mus...

Page 45: ...xact pin assignment 3 Now replace the motor 4 Observe the pin assignment noted in point 2 when connecting the individual wires Also ensure secure contact when con necting the wires 5 After completing the repair a measurement in accordance with BGV A3 must be carried out 6 In order to exclude further use of the defective motor all wires must be disconnected directly at the motor GB ...

Page 46: ...z TERMINAL STRIP blue brown green yellow light blue MOTOR WITH TEMPERATURE SWITCH M 1 Z2 U2 black OPERATION CAPACITOR C 40µF 400V black MICRO SWITCH grey blue black 155 C COM NC NO N L green yellow green yellow blue Z1 U1 red light blue blue black Light symbols brown white LED POWER SOCKET 230V 50Hz max 1200W green yellow blue black 340380 2388610 2388611 2388612 GB ...

Page 47: ...ow blue light blue brown MOTOR WITH TEMPERATURE SWITCH M 1 U2 Z2 black OPERATION CAPACITOR C 40µF 400V black MICRO SWITCH grey blue black 155 C COM NC NO N L green yellow green yellow blue light blue blue black LIGHTED SIGNS brown white LED POWER SOCKET 230V 50Hz max 1200W green yellow blue black 2388610 2388611 2388612 Z1 U1 red 340380 SOFT START CONTROLLER black black blue L N blue GB ...

Page 48: ...RSION POWER CABLE 230V 50Hz TERMINAL STRIP blue brown green yellow light blue MOTOR WITH TEMPERATURE SWITCH M 1 Z2 U2 OPERATION CAPACITOR C 35µF 400V black black 155 C N L Z1 U1 red green yellow blue black N MOTOR SWITCH 16A b U P1 P2 6 3 light blue blue black yellow 340380 2388609 2388608 b GB ...

Page 49: ...LER POWER CABLE 230V 50Hz TERMINAL STRIP green yellow blue light blue brown MOTOR WITH TEMPERATURE SWITCH M 1 Z2 U2 OPERATION CAPACITOR C 40µF 400V black black 155 C N L Z1 U1 red grün gelb blue black N MOTOR SWITCH 16A b U P1 P2 6 3 light blue blue black 340380 2388609 2388608 b SOFT START CONTROLLER black blue L N GB ...

Page 50: ... SWITCH M 1 U2 Z2 black OPERATION CAPACITOR C 40µF 400V MICRO SWITCH grey blue black 155 C COM NC NO N L green yellow green yellow blue Z1 U1 red light blue blue black LIGHTED SIGNS brown white LED POWER SOCKET SWITCHED 230V 50Hz max 1200W green yellow 340380 2388610 341470 341471 black black 341471 341470 blue black 2370999 2370999 K9 K8 SOFT START CONTROLLER black black blue L N GB ...

Page 51: ...EIZN HEIZREGLER 20 C 60 C FRONTDECKEL TROMMEL GEHÄUSE GRÜN GELB GRÜN GELB SCHWARZ BLAU KLEMME NETZSTECKER 230V 50 Hz GRÜN GELB BLAU BRAUN GRÜN GELB BLAU SCHWARZ SCHLEIFRINGKÖRPER HEIZDRAHTSCHLAUFE TEMPERATURWÄCHTER TEMPERATUR SENSOR NTC KLEMME ROT ROT BRAUN BRAUN BRAUN BRAUN GRÜN GELB GRÜN GELB TROMMEL GEHÄUSE GB ...