WAGO 750-624/040-00 Series, Manual

Page 1: ...Manual WAGO I O SYSTEM 750 XTR 750 624 040 00x Field Supply Filter 24 VDC HI XTR Filter Module for Field Side Power Supply Surge 24 VDC Higher Isolation Extreme Version 1 4 0...

Page 2: ...8 87 84 45 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always app...

Page 3: ...ice Precautions 11 3 Device Description 14 3 1 View 16 3 2 Connectors 17 3 2 1 Data Contacts Local Bus 17 3 2 2 Power Jumper Contacts Field Supply 18 3 2 2 1 Variant 750 624 040 000 18 3 2 2 2 Variant...

Page 4: ...nments 40 6 1 Marking Configuration Examples 41 6 1 1 Marking for Europe According to ATEX and IECEx 41 6 1 2 Marking for the United States of America NEC and Canada CEC 45 6 2 Installation Regulation...

Page 5: ...erated according to the instructions in this manual in the system description for the WAGO I O SYSTEM 750 XTR and in the manual for the used fieldbus coupler controller Consider power layout of the WA...

Page 6: ...ry Indicates a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if...

Page 7: ...le 3 Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater...

Page 8: ...ents All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming 2 1 3 Use of the 750 Series in Compliance with Underlying Pr...

Page 9: ...y the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the opera...

Page 10: ...of electrical and electronic equipment can be harmful to the environment and human health 2 1 4 1 2 Packaging Packaging contains materials that can be reused PPWD 94 62 EU and 2004 12 EU packaging gui...

Page 11: ...equate protection against UV irradiation Guarantee mechanical stability Restrict access to authorized personnel and may only be opened with tools Ensure disconnect and overcurrent protection The devic...

Page 12: ...aterials having seeping and insulating properties The components are not resistant to materials having seeping and insulating properties such as aerosols silicones and triglycerides found in some hand...

Page 13: ...ces please ensure that environmental factors personnel work space and packaging are properly grounded Use only direct current DC for insulation testing Both the system voltage and field voltage side a...

Page 14: ...ia certification under the standards of leading agencies such as Germanischer Lloyd and Lloyd s Register Proper certified operation is ensured by using these filter modules This also applies to XTR I...

Page 15: ...e the field voltage Mixed operation Mixed operation standard XTR modules within a node is possible when groups of modules are electrically isolated on the field side i e electrically isolated power su...

Page 16: ...s not have any power jumper contacts designed as blade contacts on the left side Table 4 Legend for Figure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs De...

Page 17: ...s which are available as self cleaning gold spring contacts Figure 2 Data Contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in...

Page 18: ...ia power contacts The maximum current that can flow through the power jumper contacts is 10 A The power jumper contacts can be damaged and the permissible operating temperature can be exceeded by high...

Page 19: ...r 24 VDC HI XTR Manual Version 1 4 0 3 2 2 2 Variant 750 624 040 001 Figure 1 Power Jumper Contacts Table 6 Legend for Figure Power Jumper Contacts Contact Type Function 1 Spring contact Potential fee...

Page 20: ...DC HI XTR Manual Version 1 4 0 3 2 3 CAGE CLAMP Connectors Figure 4 CAGE CLAMP Connectors Table 7 Legend for Figure CAGE CLAMP Connectors Designation Connector Function 24 V IN 2 Input field supply 24...

Page 21: ...re 5 Display Elements Table 8 Legend for Figure Display Elements Designation LED State Function Status of operating voltage field supply C Off No 24 V field supply voltage on the power jumper contacts...

Page 22: ...WAGO I O SYSTEM 750 XTR 750 624 040 00x Field Supply Filter 24 VDC HI XTR Manual Version 1 4 0 3 5 Schematic Diagrams Figure 6 Schematic Diagram Variant 750 624 040 000 Figure 7 Schematic Diagram Var...

Page 23: ...ply Table 10 Technical Data Supply Voltage supply via CAGE CLAMP connectors under laboratory conditions for ambient operating temperature 40 C 55 C for ambient operating temperature 55 C 70 C 24 VDC p...

Page 24: ...echanical Conditions Table 14 Technical Data Mechanical Conditions Vibration resistance Max 5g Follow the installation instructions 3 6 5 Climatic Environmental Conditions Table 15 Technical Data Clim...

Page 25: ...O I O SYSTEM 750 which you can find via the internet under www wago com DOWNLOADS Documentation System Description The following approvals were granted for the 750 624 040 00x I O module Conformity ma...

Page 26: ...TR 750 624 040 00x Field Supply Filter 24 VDC HI XTR Manual Version 1 4 0 The following shipbuilding approvals are pending for the 750 624 040 00x I O module ABS American Bureau of Shipping DNV GL LR...

Page 27: ...I electrical equipment Equipment requirements in the types of protection EN 60079 7 Electrical equipment in e type of protection with ec level of protection EN 60079 15 Electrical equipment in the n t...

Page 28: ...1000 shocks per axis and direction half sine EN 50155 EN 61373 Random vibration Category 1 classes A and B Shock 5g 30 ms Category 1 classes A and B Environmental Requirements EN 61850 3 Achieved EN...

Page 29: ...e Surge EN 61000 4 5 EN 60255 26 1 kV conductor conductor 2 kV conductor ground Conducted Disturbances Induced by High frequency Fields EN 61000 4 6 EN 60255 26 10 V 150 kHz 80 MHz Magnetic Fields Wit...

Page 30: ...15 Damped Oscillatory Waves EN 61000 4 18 EN 60255 26 IEEE C37 90 1 1 25 kV conductor conductor 2 5 kV conductor ground Voltage Dips Short term Interruptions and Voltage Fluctuations to DC Supply Inpu...

Page 31: ...GHz 6 GHz 60 dB V m AV 3 GHz 6 GHz Shipbuilding Class B 80 dB V m 50 dB V m QP 150 kHz 300 kHz 50 dB V m 34 dB V m QP 0 3 MHz 30 MHz 54 dB V m QP 30 MHz 2 GHz 24 dB V m QP 156 MHz 165 MHz Shipbuilding...

Page 32: ...for EMC A or EMC B Table 20 Standards and Rated Conditions for Rail Applications EN 50155 Class Standard Compliance 4 1 Rated Operating Conditions 4 1 1 Altitude above sea level AX EN 50125 1 4 1 2 A...

Page 33: ...acts are sharp edged Handle the I O module carefully to prevent injury Do not touch the blade contacts Insert I O modules only from the proper direction All I O modules feature grooves for power jumpe...

Page 34: ...work when devices are energized High voltage can cause electric shock or burns Switch off all power to the device prior to performing any installation repair or maintenance work Temperature range app...

Page 35: ...O module snapped in place the electrical connections for the data contacts and power jumper contacts if any to the fieldbus coupler controller or to the previous or possibly subsequent I O module are...

Page 36: ...ed to each CAGE CLAMP Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assemb...

Page 37: ...VDC HI XTR Manual Version 1 4 0 5 2 Power Supply Concept The following figure shows the power supply concept of a fieldbus node of the WAGO I O SYSTEM 750 XTR for standard compliant use in shipping s...

Page 38: ...40 000 7 Supply module 230 V AC DC extreme 750 612 040 000 8 XTR end module 750 600 040 000 Potential groups UF1 Field supply 1 24 VDC US System supply 24 VDC UF2 Field supply 2 24 VDC UF3 Field suppl...

Page 39: ...figuration buffering is not implemented internally To achieve power outages of 1 ms to 10 ms according to IEC61131 2 determine the buffering appropriate for your node configuration and structure it as...

Page 40: ...2 hazardous areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installati...

Page 41: ...00x Field Supply Filter 24 VDC HI XTR Manual Version 1 4 0 6 1 Marking Configuration Examples 6 1 1 Marking for Europe According to ATEX and IECEx Figure 13 Marking Example According to ATEX and IECE...

Page 42: ...IIC Explosion group of dust T135 C Max surface temperature of the enclosure without a dust layer Dc Equipment protection level EPL Mining I Equipment group Mining M2 Category High level of protection...

Page 43: ...43 750 624 040 00x Field Supply Filter 24 VDC HI XTR Manual Version 1 4 0 Figure 15 Marking Example for Approved Ex i I O Module According to ATEX and IECEx Figure 16 Text Detail Marking Example for...

Page 44: ...a dust layer Dc Equipment protection level EPL Mining I Equipment Group Mining M2 M1 Category High level of protection with electrical circuits which present a very high level of protection Ex Explosi...

Page 45: ...d States of America NEC and Canada CEC Figure 17 Marking Example According to NEC Figure 18 Text Detail Marking Example According to NEC 500 Table 24 Description of Marking Example According to NEC 50...

Page 46: ...pment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Figure 20 Text Detail Marking Example...

Page 47: ...mark nA Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equip...

Page 48: ...nting when replacing components The product is an open system As such the product must only be installed in appropriate enclosures or electrical operation rooms to which the following applies Can only...

Page 49: ...e in particular Operating DIP switches coding switches or potentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases...

Page 50: ...telephone networks or telecommunication cables WARNING The radio receiver module 750 642 may only be used to connect to external antenna 758 910 WARNING Product components with fuses must not be fitt...

Page 51: ...uctor to a CAGE CLAMP 36 Figure 12 Power Supply Concept 37 Figure 13 Marking Example According to ATEX and IECEx 41 Figure 14 Text Detail Marking Example According to ATEX and IECEx 41 Figure 15 Marki...

Page 52: ...onmental Conditions 24 Table 16 Standards and Rated Conditions for Explosion Protection Applications 27 Table 17 Climatic and Mechanical Environmental Conditions and Shipbuilding 28 Table 18 EMC Immun...

Page 53: ...WAGO I O SYSTEM 750 XTR 53 750 624 040 00x Field Supply Filter 24 VDC HI XTR Manual Version 1 4 0...

Page 54: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastra e 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com...