WAGO 750 Series, System Manual

Page 1: ...System manual Version 3 0 2 WAGO I O System 750 Decentralized Automation Technology Serie 750 753...

Page 2: ...able measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreci ate any information or suggestions for improvi...

Page 3: ...s 17 3 1 4 2 Marking Example 18 3 1 4 3 Identification 20 3 1 4 4 Update Matrix 20 3 1 5 System Contacts 20 3 1 5 1 Data Contacts 20 3 1 5 2 Power Jumper Contacts 21 3 1 5 3 DIN Rail Contact 21 3 1 6...

Page 4: ...Applications 38 4 6 Examples and Aids 39 4 6 1 Aids 39 4 6 2 I O Test 41 5 Transport and Storage 42 6 Assembly and Disassembly 43 6 1 Assembly Sequence 43 6 2 Snapping the Head Station to the DIN Rai...

Page 5: ...for a product All documentation is available at www wago com item number Note Cross product information Individual products may have features and functions other than those described here Not all feat...

Page 6: ...ticular the warranty is void if The products are used improperly The deficiency hardware and software configurations is due to special instructions Modifications to the hardware or software have been...

Page 7: ...ntermediate result This symbol identifies the result of an action Lists Lists first level Lists second level Figures Figures in this documentation are for better understanding and may differ from the...

Page 8: ...nt utility model or design registration Third party trademarks are referred to in the product documentation The and TM symbols are omitted hereinafter The trademarks are listed in the Appendix 8 Prote...

Page 9: ...mod ule When configuring the system make sure that the maximum total current of the system supply of the node is not exceeded Where needed include an additional supply mod ule Connecting impermissible...

Page 10: ...ropanol The products are not resistant to materials having seeping and insulating properties such as aerosols silicones and triglycerides found in some hand creams If these substances occur in the env...

Page 11: ...evel The power supply on the field level No power supply on the field level Eco The operator control elements and indicators The respective fieldbus interfaces Further communication interfaces Figure...

Page 12: ...AGE CLAMP 50 6 CAGE CLAMP connection for the power supply connection 7 Memory card slow with protective flap Product Manual 8 Power jumper contact spring 8 Power Jumper Contacts 21 9 Release tab 8 Sna...

Page 13: ...on 8 Connect Conductor to CAGE CLAMP 50 6 CAGE CLAMP connection for the power supply connection 7 Item number 8 Product Identification 17 8 Power jumper contact spring 8 Power Jumper Contacts 21 9 Rel...

Page 14: ...P connections example 1 Slot for WSB optional 2 Data contacts 8 Data Contacts 20 3 Indicators Product Manual 4 Access to open the associated CAGE CLAMP con nection 8 Connect Conductor to CAGE CLAMP 50...

Page 15: ...xample 1 Slot for WSB optional 2 Data contacts 8 Data Contacts 20 3 Indicators Product Manual 4 Access to open the associated Push in CAGE CLAMP connection 8 Connect Conductor to CAGE CLAMP 50 5 Push...

Page 16: ...e associated CAGE CLAMP con nection 8 Connect Conductor to CAGE CLAMP 50 5 CAGE CLAMP connection 6 Unlocking tab for the pluggable connector 8 Removing the I O Module 46 7 Power jumper contact spring...

Page 17: ...ay WAGO I O System 750 XTR intrinsically safe modules Ex i Color Coding for Identifying Functionality To quickly and easily get an overview of the component classes present in a node they are color co...

Page 18: ...mark indicates WAGO has declared that the product conforms with the applicable requirements as set out in Community harmonization legislation per EC Regulation 765 2008 which allows the prod uct to ca...

Page 19: ...atrix 8 Update Matrix 20 Table 5 Explanation of the Different Marking Example No Contents Description RFID icon This product contains RFID Radio Frequency Identification technology see 8 Identificatio...

Page 20: ...XXXXXXXXXX_WWYYFWHWFL Two row XXXXXXXXXX WWYYFWHWFL Table 6 Production number XXXXXXXXXX Production item number 10 digit WWYYFWHWFL WW Production week YY Production year FW Firmware index HW Hardware...

Page 21: ...Contact Arrangement left male contacts right spring contacts 3 1 5 3 DIN Rail Contact Many components of the I O system transmit electromagnetic interference to the DIN rail via DIN rail contacts The...

Page 22: ...ividual connections 3 2 Electrical Structure 3 2 1 Potential Groups The I O system is divided into the following potential groups System Level This potential group encompasses all the system side elec...

Page 23: ...ystem level potential groups 2 Field level potential groups in right node section 3 Field level potential groups in left node section 4 Fieldbus system potential groups 3 2 2 System Supply The system...

Page 24: ...voltage SELV PELV Power must be supplied simultaneously to all system supply inputs WAGO recommends using the same voltage source to realize the power supply Be sure maximum permissible current values...

Page 25: ...alues are not exceeded Additional supply modules are needed for Higher power requirements Use of different potential groups Use of different field voltages Functional change e g Ex i or functional saf...

Page 26: ...he respective Product Manual 3 4 Standards 3 4 1 Approvals Note Read product manual You can find Product specific information on the topic Approvals in the respective Product Manual 3 4 2 Guidelines S...

Page 27: ...No 1907 2006 that was enacted on 2007 06 01 and since then has been a valid legal framework for all EU member states To protect human health and the environment this EU chemical regulation strives fo...

Page 28: ...ends on sev eral factors Mechanical Expansion The distance between a head station and an end module must not exceed 768 mm in cluding the end module If a node is wider it must be divided into several...

Page 29: ...4 2 3 Ground Conductor The I O system does not require a protective conductor connection for proper operation In addition the I O system does not provide any protective conductor functionality via the...

Page 30: ...he height y and depth z have been swapped Width Dimension along X axis Horizontal in nominal mounting position parallel to DIN rail longitudinal axis Height Dimension along Y axis Vertical in nominal...

Page 31: ...alvanic element with the DIN rail that is capable of generating a differential voltage of more than 0 5 V saline solution of 0 3 at 20 C 68 F 4 2 7 EMC Installations Ground the DIN rail Ground the DIN...

Page 32: ...tem Do not connect control components and control networks to an open network such as the Internet or an office network WAGO recommends putting control components and control networks behind a fire wa...

Page 33: ...f the total system side power consumption ex ceeds the maximum permissible total current of the power supply an additional system supply must be added Product specific information is available from th...

Page 34: ...626 xxx xxx for the field supply No additional filter module is required for the field supply with a nominal value of 230 V Marine Applications acc DNV GL Class A All areas except bridge and open dec...

Page 35: ...I GF 750 624 020 002 or filter module 24 VDC HI 750 624 020 000 4 Distance module 24 VDC 230 VAC 750 616 030 000 5 Bus supply module 230 VAC DC with diagnostics with fuse holder 750 611 or bus supply...

Page 36: ...zardous ar eas To ensure safety and reliability in these applications several additional requirements must be considered The node structure meets the additional requirements specified below for the po...

Page 37: ...quirements For all sections of a node that contain I O modules for Ex i use stricter requirements re garding clearances and creepage distances apply Before the first such node section the respective E...

Page 38: ...ide those described under 8 Ex i Applications 36 Ex i Power Supply Concept for Marine Applications in Ex i Zone Class A To use intrinsically safe modules Class A marine applications all areas except b...

Page 39: ...ules Class B marine applications all areas except bridge and open deck the filter module 750 626 xxx xxx must be used in conjunction with the Ex i supply module 4 US UF1 UF2 3 1 2 Figure 20 Power Supp...

Page 40: ...Disassembling Components 48 System Supply Power Requirement Example Calculation The example calculation is based on the following node structure Head station 5 16 channel digital input module 5 16 cha...

Page 41: ...wiring simply and effectively using an I O test For example WAGO software solutions such as e COCKPIT and WAGO I O CHECK make it possible to Switch inputs and outputs Display digital input states Dis...

Page 42: ...and storage Store the products in suitable packaging preferably in the original packaging Only transport the products in suitable containers packaging Make sure the product contacts are not contamina...

Page 43: ...formation about the correct node structure Information about permissible mechanical electrical and climatic ambient conditions Circuit diagrams Mounting position cable types and lengths 6 1 Assembly S...

Page 44: ...ts Figure 22 Inserting the I O Module 2 Press the I O module into the assembly until the I O module snaps into the DIN rail Figure 23 Snapping in the I O Module 3 Check that the I O module is seated s...

Page 45: ...not pulled out 2 Put the wiring interface on the I O module 3 Press the wiring interface onto the I O module until it clicks into place completely 6 4 Removing a Head Station from the DIN Rail Follow...

Page 46: ...le can be detached from the DIN rail using its release tab and pulling it out of the assembly Removing 750 Series I O Modules 1 Pull up the orange release tab on the I O module To remove I O modules w...

Page 47: ...ocking Latch 2 Pull up the orange release tab on the I O module Figure 28 Detaching the 753 Series I O Module 3 Pull the I O module out of the assembly by the release tab When the I O module is pulled...

Page 48: ...ed as follows 1 Insert the pin into the socket Figure 29 Putting the Coding Keys Together 2 Position the assembled coding keys in the I O module Figure 30 Inserting Coding Keys Due to its design each...

Page 49: ...Serie 750 753 Assembly and Disassembly System manual Version 3 0 2 49 Figure 32 Coding Keys for Clear Assignment...

Page 50: ...nductors an operating tool must be used to open the Push in CAGE CLAMP and CAGE CLAMP Only 1 conductor may be connected to each clamping unit To connect a conductor proceed as follows You need an oper...

Page 51: ...bstances that can be harmful to the environment and health Electrical and electronic equipment must be disposed of properly after use Environmentally friendly disposal benefits health protects the env...

Page 52: ...or Association Inc ODVA EnOcean is a registered trademark of EnOcean GmbH Google PlayTM is a registered trademark of Google Inc IO Link is a registered trademark of PROFIBUS Nutzerorganisation e V KNX...

Page 53: ...1xx Screwless End Stop Tool 210 722 Operating tool set Operating Tool Set with Partially In sulated Shaft Test Probes 735 500 Test pin 1 mm with solder connection for test cable 859 500 Test pin 1 mm...

Page 54: ...coding of component classes 17 Table 4 Explanation of the Marking Example 18 Table 5 Explanation of the Different Marking Example 19 Table 6 Production number 20 Table 7 Update Matrix 20 Table 8 Addit...

Page 55: ...n Clearances 30 Figure 15 Coordinate model width x height y depth z 30 Figure 16 Power Supply Concept for Marine Applications Class A and B 35 Figure 17 Power Supply Concept for Marine Applications Cl...

Page 56: ...s catalogs videos and other WAGO media are subject to copyright Distribution or modification of the contents of these pages and videos is prohibited Furthermore the content may neither be copied nor m...