WAGO 787-1668/0000-0080, Manual

Page 1: ...Manual 787 1668 0000 0080 Electronic Circuit Breaker DC 24 V 8 1 10 A Version 1 1 0 valid from firmware 2 4 0 ...

Page 2: ...8 87 84 45 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the trademarks of companies us...

Page 3: ...ication 17 3 3 Display Elements 18 3 4 Operating Elements 19 3 4 1 Button 19 3 4 2 Rotary Switch 20 3 5 Technical Data 21 3 5 1 Device Data 21 3 5 2 Technical Data for Input 22 3 5 3 Technical Data for Output 23 3 5 4 Technical Data for Ambient Conditions 24 3 5 5 Technical Data for Signaling 24 3 5 6 Technical Data Communication 24 3 6 Approvals 25 3 7 Standards and Guidelines 26 4 Mounting 27 4 ...

Page 4: ...ut Data 38 7 2 Acyclic Data 42 7 3 IODD Device Description File 45 7 3 1 Graphical User Interface 45 7 3 1 1 Identification Menu Item 46 7 3 1 2 Parameters Menu Item 47 7 3 1 3 Observation Menu Item 49 7 3 1 4 Diagnosis Menu Item 50 7 3 1 5 Process Data Menu Item 51 7 3 1 6 Process Data Structure Menu Item 52 7 3 1 7 Events Menu Item 53 7 3 1 8 Info Menu Item 54 7 3 1 9 Connection Info Menu Item 5...

Page 5: ...mentation is included if necessary Documentation Validity for Variants Unless otherwise indicated the information given in this documentation applies to listed variants 1 1 Copyright This Manual including all figures and illustrations is copyright protected Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibited Reproduction translation electronic ...

Page 6: ...ry Indicates a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Damage to Property Indicates a potentially hazardous situation which if not avoided may result in damage to property Damage to Property Caused by Ele...

Page 7: ...tation 7 787 1668 0000 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 Additional Information Refers to additional information which is not an integral part of this documentation e g the Internet ...

Page 8: ... and data files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a menu item from a menu e g File New Input Designation of input or optional fields are marked in bold letters e g Start of measurement range Value Input or selective values are marked in inverted commas e g Ente...

Page 9: ...emented on 787 Series devices may only be carried out by electrical specialists with sufficient knowledge in automation The specialists must be familiar with the current norms and guidelines for the devices and automated environments 2 1 3 Use of the 787 Series in Compliance with Underlying Provisions The 787 Series power supply system provides DC voltage to electric or electronic devices such as ...

Page 10: ...nts These modules contain no parts that can be serviced or repaired by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the operating instructions Improper use of the components Further details are given in the contractual agreements Please send your request f...

Page 11: ...y by authorized specialists with the appropriate key or tools Do not use these devices in control systems for planes trains or nuclear facilities Never use these devices in control systems for planes trains or nuclear facilities as any malfunction in these applications can result in severe injuries or risk of death Ensure a standard connection To minimize any hazardous situations resulting in pers...

Page 12: ...relief means to attach and cap any free ends of the conductors Protect the components against materials having seeping and insulating properties The components are not resistant to materials having seeping and insulating properties such as aerosols silicones and triglycerides found in some hand creams If you cannot exclude that such materials will appear in the component environment then install t...

Page 13: ...charge The devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched Please observe the safety precautions against electrostatic discharge per DIN EN 61340 5 1 3 When handling the devices please ensure that environmental factors personnel work space and packaging are properly grounded ...

Page 14: ...g the individual channel is de energized after a defined trip time Wait for temperature to return to normal If a channel has been de activated due to short circuiting or overloading wait until the temperature returns to its normal range cooling period before re activating the channel The terms switched ON and switched OFF as well as tripped are used in this manual To clearly delineate these terms ...

Page 15: ...1 4 CAGE CLAMP connections L C Q L Device Description Connectors Communication 5 Marking field 2 6 CAGE CLAMP connections for fuse protected channels Device Description Connectors Fuse Protected Outputs 7 CAGE CLAMP connections for 0V reference potential for internal supply only Device Description Connectors Power Supply 8 CAGE CLAMP connections for 24V input voltage 1 Can also be marked using TOP...

Page 16: ...lug the female connectors all the way in to the male connectors This ensures proper contact at all times Attach the free ends of the conductors using a strain relief device Female connectors can be pulled out of the male connectors by high vibration levels or shock impacts Provide appropriate strain relief means to attach and cap any free ends of the conductors 3 2 1 Power Supply Table 6 Power sup...

Page 17: ...A as otherwise the plug in connectors will become overheated and can be damaged or destroyed 3 2 2 Fuse Protected Outputs Table 8 Connections Fuse protected outputs Figure 4 Fuse protected outputs Ch1 Ch8 No Designation Function 1 8 Ch1 Ch8 Fuse protected outputs Ch1 Ch8 3 2 3 Communication Table 9 Communication Figure 5 Communication Contacts No Designation Function 1 L Power supply 2 C Q Communi...

Page 18: ...ating Statuses The table below provides a brief overview of the individual button colors and corresponding meaning Detailed information on the individual operating statuses is available in the General Operating Statuses table Table 10 Display Elements LED Button color Explanation 1 8 Green Channel switched ON Green flashing Channel switched ON Load current greater than threshold Red Channel switch...

Page 19: ...m firmware 2 4 0 3 4 Operating Elements 3 4 1 Button A button is assigned to each output channel Depending on the operating mode the button can have two different functions During operation the channel can be activated and de activated If an error is present the channel can be reset Figure 7 Button ...

Page 20: ...h channel The following settings are possible 1 A 2 A 4 A 6 A 10 A RC Figure 8 Rotary switch RC Remote Control Setting The IO Link interface can be used to set the trip current in this setting This can be done acyclically from a program or via corresponding control software with installed device description file IODD Observe trip curve Observe the trip curve given in the Section Function Descripti...

Page 21: ...668 0000 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 3 5 Technical Data 3 5 1 Device Data Table 11 Device Data Width 42 mm Height 127 mm Height from upper edge of DIN rail 142 5 mm Weight 440 g ...

Page 22: ...he channels are activated activation threshold 20 V Maximum continuous current for the device 70 A Maximum continuous current per connector pole 40 A Overvoltage protection Suppressor diodes 33 V Closed current for open circuit operation at 24 V default 55 mA Power loss for open circuit operation at 24 V default 1 32 W Input connectors WAGO MULTI CONNECTION SYSTEM MCS 721 Series Connection 0 08 mm...

Page 23: ... time 250 ms Wait time after a channel has tripped temperature returns to normal 500 ms short circuit 20 s overload Total power dissipation for output current 8 10 A 20 W Efficiency 99 Maximum load capacity per channel 50 mF 500 mF Integrated fusing per channel 15 A slow ON delay Based on load minimum 50 ms maximum 5 s Configurable Status query via channel 8 Status tripped 24 V active low Recovery...

Page 24: ...A at 70 C Requisite minimum spacing top bottom 40 mm Requisite minimum spacing lateral 0 mm 3 5 5 Technical Data for Signaling Table 15 Technical Data for Signaling LED Green red yellow per channel 3 5 6 Technical Data Communication Table 16 Technical Data for Communication Female connectors L C Q L WAGO MULTI CONNECTION SYSTEM MCS 721 Series Connection 0 08 2 5 mm maximum 1 5 mm with insulated fe...

Page 25: ...ircuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 3 6 Approvals The following approvals have been granted for the version 787 1668 0000 0080 of the electronic circuit breaker Conformity Marking UL508 GL Germanischer Lloyd Cat C EMC 2 UR UL2367 ...

Page 26: ...wing standards and guidelines EU EMC Directive 2014 30 EU Information technology equipment Safety Part 1 General requirements DIN EN 60950 1 A11 A1 A12 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments DIN EN 61000 6 2 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial enviro...

Page 27: ...on the DIN 35 Rail Figure 9 Mounting the device on the DIN 35 rail 1 Tilt the device slightly 2 Place the device with its DIN rail guide on the top edge of the DIN rail 3 Slide the device all the way down Figure 10 Mounting the device on the DIN 35 rail 4 Press it down against the bottom fastener until you hear it lock into place 5 Lightly shake the device to ensure that it is correctly locked int...

Page 28: ...lid from firmware 2 4 0 4 3 Removing the Device from the DIN 35 Rail Figure 11 Removing the device from the DIN 35 rail 1 Use a screwdriver to press down on the locking tab Figure 12 Removing the device from the DIN 35 rail 2 Pull the device out at the bottom edge of the DIN 35 rail ...

Page 29: ...Connect Devices 29 787 1668 0000 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 5 Connect Devices 5 1 Connection Example Figure 13 Connection Example ...

Page 30: ...ic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 6 Function Description 6 1 Undervoltage and Overvoltage Detection This device operates in a voltage range between 18 30 VDC 6 2 Tripping Characteristics Figure 14 Tripping Characteristics ...

Page 31: ... below show experimentally determined reference values at an input voltage of 24 VDC and the maximum trip current 6 3 1 Reference Values for 787 1668 0000 0080 Table 17 Reference Values for 787 1668 0000 0080 Line lengths m for feed and return lines Making capacity µF with a wire cross section of 0 75 mm2 Making capacity µF with a wire cross section of 1 5 mm2 Making capacity µF with a wire cross ...

Page 32: ...eactivated based on the load applied as soon as device initialization is concluded 2 The channel is deactivated automatically in accordance with the given tripping curve The device then switches to Status 5 3 The status is saved when the input voltage is switched OFF 4 After a cooling waiting period the channel switches to Status 6 If the device is switched OFF the remaining waiting period is save...

Page 33: ...Function Description 33 787 1668 0000 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 Figure 15 General Operating Statuses ...

Page 34: ...r channel numbers as soon as a minimum input voltage is present All channels deactivated manually or by a reset signal are skipped in this process The time at which the next channel in the sequence is activated is based on the following conditions At least 50 ms must elapse after switching on the previous channel The output current of the previously activated channel must lie below the nominal val...

Page 35: ...ne of the two functions is activated The Status query function is explained below Protect output against voltage peaks Voltage peaks can occur at the output when a relay connected to the unit is deactivated This can damage or destroy the signal output We recommend installing a recovery diode in parallel to the relay to prevent this Activate Function 1 Set rotary switch to RC 2 Activate the functio...

Page 36: ...es 3 5 3rd byte 5th byte Configurable data This data can be selected separately via acyclic commands or cyclically as a contiguous dataset Table 19 Byte 1 Collective Messages for All Channels Description Byte 1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Collective Message Off 0 0 0 0 0 0 0 1 Collective Message Tripped 0 0 0 0 0 0 1 0 Collective Message 90 0 0 0 0 0 1 0 0 Collective Message 10...

Page 37: ... 0 0 0 Channel 6 0 0 1 0 0 0 0 0 Channel 7 0 1 0 0 0 0 0 0 Channel 8 1 0 0 0 0 0 0 0 Table 22 Bytes 3 5 Configurable Data when Selecting an Analog Value Description Byte 3 5 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Analog value when selecting Current_chx or Input voltage 0 0 0 0 0 0 0 1 Input Voltage The value is displayed with the factor 10 and an offset of 15 V 10 15 150 Example The value...

Page 38: ...FF manually on the device cannot be switched ON again via the IO Link interface Table 23 Byte 1 Commands for the Electronic Circuit Breaker Switch ON Switch OFF Reset Description Byte 1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Channel 1 0 0 0 0 0 0 0 1 Channel 2 0 0 0 0 0 0 1 0 Channel 3 0 0 0 0 0 1 0 0 Channel 4 0 0 0 0 1 0 0 0 Channel 5 0 0 0 1 0 0 0 0 Channel 6 0 0 1 0 0 0 0 0 Channel 7 ...

Page 39: ... 0000 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 Data Transfer It can take several process cycles for the data to be transferred The confirmation byte indicates when the data has been transferred ...

Page 40: ...nput voltage 0000 0101 5 Tripped Switched ON Input voltage 0000 0110 6 Switched OFF local Switched OFF remote Tripped 0000 0111 7 Switched OFF remote Tripped Warning 90 load 0000 1000 8 Tripped Actual current ch1 Actual current ch2 0000 1001 9 Tripped Actual current ch3 Actual current ch4 0000 1010 10 Tripped Actual current ch5 Actual current ch6 0000 1011 11 Tripped Actual current ch7 Actual curr...

Page 41: ...Switched ON Warning 90 load Warning Overload 100 1100 1010 202 Breaker RC Status Switched off remote Switched OFF local 1100 1011 203 Input voltage Actual current ch1 Actual current ch2 1100 1100 204 Actual current ch3 Actual current ch4 Actual current ch5 1100 1101 205 Actual current ch6 Actual current ch7 Actual current ch8 1100 1110 206 Tripped Breaker current ch1 Breaker current ch2 1100 1111 ...

Page 42: ...only 71 Trip counter reset Breaker reset trip counter 1 8 8 bits Write only 72 Number of channels Number of channels 8 bits Read only 73 Upper threshold for message UIn exceeded Threshold critical input voltage max 16 bits Read write 74 Lower threshold for message UIn undershot Threshold critical input voltage min 16 bits Read write 75 Events Events PD 0 7 8 bits Read write 81 88 Trip counter Chan...

Page 43: ... thermal release active 50 Switched OFF local Local switched off 255 Use process data Configuration via process data 100 Input voltage Input voltage offset 150 301 Current Ch 1 Actual current channel 1 302 Current Ch 2 Actual current channel 2 303 Current Ch 3 Actual current channel 3 304 Current Ch 4 Actual current channel 4 305 Current Ch 5 Actual current channel 5 306 Current Ch 6 Actual curren...

Page 44: ...pped 6 Current 90 Load current 90 nominal current 14 Current 100 Load current 100 nominal current 18 Tripped hardware error Tripped hardware error 20 Tripped thermal release Tripped thermal release 50 Switched OFF local Local switched off Table 34 Switching Commands Index 609 616 Two digit switching command Name Comment 1 digit Channel 2nd digit Command 1 8 1 Off Power OFF 2 On Power ON 3 Reset Re...

Page 45: ...ed More information on the IODD file You can find more information on loading and handling the IODD file in the manual for the 750 657 Series I O Module IO Link Master For that reason the topic is not addressed here 7 3 1 Graphical User Interface The graphical user interface is divided into the following menu items Identification menu item Parameters menu item Observation menu item Diagnosis menu ...

Page 46: ...00 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 7 3 1 1 Identification Menu Item Figure 16 Identification Menu Item You can find information on connected electronic circuit breakers in this menu item ...

Page 47: ...face 47 787 1668 0000 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 7 3 1 2 Parameters Menu Item Figure 17 Parameters Menu Item The following parameters can be set in this menu item ...

Page 48: ...ed thermal release 50 Switched OFF local 255 Use Process Data 1 100 Input Voltage 301 Current_Ch1 302 Current_Ch2 303 Current_Ch3 304 Current_Ch4 305 Current_Ch5 306 Current_Ch6 307 Current_Ch7 308 Current_Ch8 Channel Command The commands On Off and Reset can be selected for each channel Channel Current Settings The trip current can be set for each channel The associated rotary switch on the devic...

Page 49: ...8 Observation Menu Item Current data can be called up for each channel in this menu item The following is displayed Channel Voltage Display Field The applied voltage is displayed for each channel Channel Current Display Field The measured current is displayed for each channel Channel Status Display Field The actual status is displayed for each channel ...

Page 50: ...s displayed eBreaker Error Code The error message for the electronic circuit breaker is displayed eBreaker Diagnosis Channel Trip Counter How often each channel is triggered trip counter is displayed Reset Trip Counter This button resets the trip counter for each channel Error Count The number of all errors that have occurred is displayed Device Status The status of the connected electronic circui...

Page 51: ...3 1 5 Process Data Menu Item Figure 20 Process Data Menu Item Cyclic process data is displayed in this menu item Table 37 Process Data Menu Item Setting Option Description Process Data In 1 The status of input data is listed Process Data Out 1 Output data can be edited and sent 1 See also Section Cyclic Process Data ...

Page 52: ...ure 21 Process Data Structure Menu Item The structure of cyclic process data is displayed in this menu item Table 38 Process Data Structure Menu Item Setting Option Description Input process data structure Bit offset and bit length of received process data is listed Output process data structure Bit offset and bit length of process data to be sent is listed ...

Page 53: ... Interface 53 787 1668 0000 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 7 3 1 7 Events Menu Item Figure 22 Events Menu Item Events that occur are displayed in this menu item ...

Page 54: ... Link Interface 787 1668 0000 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 7 3 1 8 Info Menu Item Figure 23 Info Menu Item General information is displayed in this menu item ...

Page 55: ...0 0080 Electronic Circuit Breaker Manual Version 1 1 0 valid from firmware 2 4 0 7 3 1 9 Connection Info Menu Item Figure 24 Connection Info Menu Item The communication contacts of the IO Link interface are displayed in this menu item ...

Page 56: ...rail 27 Figure 10 Mounting the device on the DIN 35 rail 27 Figure 11 Removing the device from the DIN 35 rail 28 Figure 12 Removing the device from the DIN 35 rail 28 Figure 13 Connection Example 29 Figure 14 Tripping Characteristics 30 Figure 15 General Operating Statuses 33 Figure 16 Identification Menu Item 46 Figure 17 Parameters Menu Item 47 Figure 18 Observation Menu Item 49 Figure 19 Diagn...

Page 57: ... All Channels 36 Table 20 Byte 2 Confirmation Byte for Data Transmission to the IO Link Master 36 Table 21 Bytes 3 5 Configurable Data 37 Table 22 Bytes 3 5 Configurable Data when Selecting an Analog Value 37 Table 23 Byte 1 Commands for the Electronic Circuit Breaker Switch ON Switch OFF Reset 38 Table 24 Byte 2 Configuration Byte for Data Transmission to the IO Link Master 38 Table 25 Byte 3 Val...

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