Wahlberg 245 Winch 50 User Manual Download | Manualshive

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WWW.WAHLBERG.DK · TELEPHONE +45 86 18 14 20 · EMAIL: sales@wahlberg.dk

Jaegergaardsgade 160
DK-8000 Aarhus C
DENMARK

WWW.WAHLBERG.DK

Front page

245 Winch 50

User Manual

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Summary of Contents for 245 Winch 50

Page 1: ...WWW WAHLBERG DK TELEPHONE 45 86 18 14 20 EMAIL sales wahlberg dk Jaegergaardsgade 160 DK 8000 Aarhus C DENMARK WWW WAHLBERG DK Front page 245 Winch 50 User Manual ...

Page 2: ...N MODE 8 MENU MODE CHANGE 8 NAVIGATE THE MENU 8 ADJUSTING MENU PARAMETERS 8 SAVE CHANGED VALUE 8 ADJUSTING LIMIT SWITCHES 9 ADJUSTABLE PARAMETERS 10 DETAILED EXPLANATION OF PARAMETERS 10 NORMAL OPERATION 11 TEMPERATURES 11 DUTY CYCLE 11 LIFTING SPEEDS AND WEIGHT 11 LED FUNCTIONS 12 DMX LED 12 ERROR LED 12 ERRORS AND ERROR CODES 12 INSPECTIONS AND MAINTENANCE 13 CHEAT SHEET WINCH 50 14 BEFORE USE 1...

Page 3: ... XLR 5pole Male Female Lifting height 12 5 m 41 ft Lifting capacity 50 kg 110 Lbs Lifting speed MIN 0 091m s MAX 0 45m s Lifting wire 3 mm galvanized steel wire 19x7 MBL 589 kg Min load 3 5 kg 8 lbs Wire Fleet 83mm 3 27 in Noise emission 50 dB 1 meter from the winch Ambient temperature range 0 40 ºC 32 104 ºF Net weight 30 kg 66 lbs Mounting clamp 4 x Slim eye coupler Max load 300 kg Mounted 2x2 3...

Page 4: ...re the start position of the winch should be reset Caution To reduce the risk of electric shock or injury Use Indoors Only Caution To reduce the risk of electric shock do not expose to rain Store indoors Attention Before using the winch read the users manual paying special attention to the chapter Connecting the winch It is important to keep the wire in a good condition See Maintenance Make sure t...

Page 5: ... it is powered up no resetting of positions is needed If this isn t done the top position has to be reset using channel 5 When the winch is powered on it cannot run before DMX channel 4 has been out of the enable area of 50 55 It is very important that there is a minimum load on the wire min 3 5 kg DMX channels used for controlling the winch For a more detailed description see page 6 DMX channel 1...

Page 6: ... connector The DMX LED will light constantly when receiving a DMX signal and it will flash when no DMX is received Pinout DMX IN DMX OUT Pin 1 GND Pin 1 GND Pin 2 Data Pin 2 Data Pin 3 Data Pin 3 Data Pin 4 NC Pin 4 NC Pin 5 NC Pin 5 NC Mounting for winch The winch is mounted in 4 slim couplers sitting on the top plate It is important to use all for slim couplers for mounting because the load is n...

Page 7: ...12 15 volt DC Ready to use When the Rolldown has been connected to power DMX and an emergency stop switch it is ready for use and can be controlled from the lighting desk Enable Emergency stop To enable to emergency stop 2 steps are required First in the menu change E STOP to ON Secondly inside the unit there is an orange wire that needs to be set correctly for operation with without emergency sto...

Page 8: ...r the motor to turn Channel 4 is used as an extra security channel The value on channel 4 needs to be between 50 and 55 for the motor to run All other values make the motor stop and activate the brake All other values will also reset any error shown All other values will save the current position before a power down DMX channel 5 Reset Up There is a 3s delay on this channel to reduce risk of accid...

Page 9: ... is showing MENU NAVIGATE Push the buttons UP DOWN and hold them for 3 seconds Now the top line of the display is showing DMX CONTROL Navigate the menu The top line of the display is showing MENU NAVIGATE Push the buttons UP or DOWN to go up and down in the menu choices The bottom line of the display is showing DMX ADDR 1 Adjusting menu parameters The top line of the display is showing MENU NAVIGA...

Page 10: ... by turning the screw with a 1 next to it The top limit is adjusted by turning the screw with a 2 next to it When adjustments are done tighten the middle screw again The limits are factory adjusted to stop 10 cm below the winch and have a travel length of 12 5m There must always be 2 rounds left on the drum when the winch is as the bottom limit Note Be careful that the top limit is not set in a po...

Page 11: ... 6 DMX channels TAC RANGE Tacho range Range 1 50 000 The tacho range is setting the maximum range of the Winch SPEED MAX Maximum speed Range 500 3500 SPEED MAX sets the maximum speed If set to 1000 it means the motor run at 1000 RPM when DMX speed is set to full SPEED MAX can be used to lower the maximum speed e g while learning the system SP MIN UP Minimum speed up Range 50 1000 The motor minimum...

Page 12: ...erate at At high loads the minimum speed up must be increased to a point where the winch can still move If a lower load is used with high minimum speeds the winch might have problems with finding its position Lower the minimum speeds if this is a problem The minimum speed can be adjusted from the menu Wire fleet Because of the way the winch rolls up the wire the place where the wire comes out of t...

Page 13: ...in the winch is blown Winch will not start DMX lamp is blinking Check DMX signal The wire is not wound up on the drum correctly Manually lower the wire totally off the drum while controlling that the wire comes out of the winch evenly Afterwards the wire is rolled back onto the drum Reset the top position afterwards Display says Not in Pos The winch cannot move to its position this usually occurs ...

Page 14: ...ction device Check the emergency stop Check that the wires are winded neatly in the grooves of the drums Monthly At regular intervals but at least every month when the winch is in use Check the mounting clamps for damages and proper fastening Make sure the load is secured to the wire with approved fastening Clean the grid of the ventilator and air outlet Change damaged parts Every 12 month The win...

Page 15: ...s now showing the start up message 4 Set DMX channel 4 between 50 and 55 Motor is now enabled 5 Set DMX channel 5 to 50 wait for the load to move to the top position There is a 3s delay on this channel When it is at the top position set channel 5 to 0 6 Set DMX channel 6 to 50 wait for the wire loop to go 2m down There is a 3s delay on this channel When the hook is 2m out set DMX channel 6 back to...

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