Wahlberg 255.700, User Manual

Page 1: ...JUULS VEJ 1 TELEPHONE 45 86 18 14 20 8260 VIBY EMAIL sales wahlberg dk DENMARK AC Motor Controller Series Item No 255 700 and 255 701 User Manual AC Motor Controller 550 W No 255 700 AC Motor Controll...

Page 2: ...structure as described in this manual Ensure that any supporting hardware can hold at least 10 times the weight of all the devices they support Block access below the work area whenever installing or...

Page 3: ...GENCY STOP OPTIONAL 13 ENCODER OPTIONAL 13 HARD LIMITS 14 AUXILIARY FUTURE USE 14 MOTOR 15 INSTALLING A MOTOR OUTPUT CONNECTOR ON A MOTOR CABLE 15 BRAKE OPTIONAL 15 INSTALLING A BRAKE OUTPUT CONNECTOR...

Page 4: ...M DMX control signal DMX 512 1990 DMX512A 4 6 or 10 channel modes DMX connection 5 pole XLR F M Other control inputs 3 4 5 pole XLR F Encoder Emergency Limit and AUX Motor output Harting HAN A 3P F M...

Page 5: ...Date 2021 03 12 Drawing AC Motor Controller 550 W 255 700 More detailed drawings can be found in Appendix 1 on page 33 AC Motor Controller 3000 W 255 701 More detailed drawings can be found in Appendi...

Page 6: ...where the position and speed can be changed live or pre programmed as wished Through the lighting desk the top and bottom positions can also be set However several hardware options are available to me...

Page 7: ...nformation on page 2 before installing powering operating or servicing the product Before applying power to the unit Check the Wahlberg Motion Design website at www wahlberg dk for the most recent doc...

Page 8: ...weight of all products and equipment to be installed on it and that the installation respects all locally applicable regulations Mounting the product on a truss tube pipe The unit can be clamped to a...

Page 9: ...elow shows the possible connections to the AC motor controller and in the following sections each of the connection will be explained in detail Quick overview of the pinout as shown on the front panel...

Page 10: ...shows the possible connections to the AC motor controller and in the following sections each of the connection will be explained in detail Quick overview of the pinout as shown on the front panel For...

Page 11: ...ble diameter of 6 16 mm 0 24 0 47 inch Cables heat resistant to 90 C 194 F minimum In the EU the cables must be HAR approved or equivalent and in the USA minimum hard usage type SJT or equivalent If y...

Page 12: ...channels To add more motors or groups of products when the above limit is reached add a DMX universe and another daisy chained link Tips for reliable data transmission Use shielded twisted pair cable...

Page 13: ...Pin 4 should be powered with 12 15 Volt DC to enable operation of the unit Emergency Stop 1 GND 2 NC 3 NC 4 E Stop 12 15VDC Encoder Optional The encoder input is used for position feedback from a Tach...

Page 14: ...cted to pin 1 and 2 The limit switch for the reverse movement is connected to pin 3 and 4 When the limit switch FWD is disconnected from GND the motor stops the forward motion When the limit switch RE...

Page 15: ...ta formation or alternatively Y Motor 1 Phase U L1 2 Phase V L2 3 Phase W L3 Ground Earth Cable Gland Cable Shield Installing a motor output connector on a motor cable To install a Harting HAN A 3P ou...

Page 16: ...the product Contact Wahlberg for further information and education on DMX protocol Powering up By supplying power to the product the display will display a start up screen sequence showing the model n...

Page 17: ...menu settings Use the arrows to go up or down in the menu Press to set values Press to go back one level in the menu Press and hold both the up and down arrow for 3 second to enter and leave the menu...

Page 18: ...alue of 24 250 Shift to next screen by press for 3 sec The screen shows the DMX channel values if e g DMX channel 1 is set to 100 and DMX channel 3 is set to 100 the screen will show When one of the e...

Page 19: ...tor control in extended modes with the option to return to the default mode with the same performance and safer control in daily use Shift back to the previous screens by pressing for 3 sec Menu navig...

Page 20: ...R value The display shows Use the arrows or to adjust the DMX ADDR Save changed value The display shows Press to change the top line to Then press and hold until the top line of the display X counts u...

Page 21: ...3KW 0 960 200 2A NOM SPEED Motor nominal speed 100 9999 1400 PF ANGLE Power factor angle cos 100 30 100 80 PRECISION Precision 1 500 100 AUX FUNC Auxiliary functions reserved for future use OFF RevoS...

Page 22: ...lied by 50 PID I Channel 8 multiplied by 50 PID D Channel 9 multiplied by 50 PID S Channel 10 multiplied by 50 The new values are calculated by multiplying the DMX percentage with 50 Example Channel 7...

Page 23: ...t to 1000 tacho pulses away from the limit switch See also LIM RESET above SPEED MAX Maximum Speed Range 100 15 000 SPEED MAX sets the speed for mode 1 and the maximum speed for mode 2 4 If set to 100...

Page 24: ...ter entering please use the MOTOR ID function to automatically calibrate the controller MAX CURRENT is the maximum current outputted by the controller If set too low the motor may stall and an error w...

Page 25: ...could be at the initial motor system setup or if the mechanical range is changed After a new range has been set it is recommended to switch back to mode 3 to not risk changing the TAC RANGE under nor...

Page 26: ...ady to control the position Set channel 4 to 50 55 and control the wanted position with channel 1 and 2 and the speed with channel 3 Channel 5 and 6 can be used to manually overwrite the movement of t...

Page 27: ...be kept at 0 5 Not used Manuel FWD Forward Moves the motor FWD until it reach the limit switch FWD and the position is reset Setting DMX channel to 0 will resets the position 10 100 makes the motor ru...

Page 28: ...motor to run 2000 RPM then you set MAX SPEED 2000 But if you want the same motor to run at maximum 3000 RPM then set MAX SPEED to 3000 Most but not all AC motors will run up to 200 faster than the no...

Page 29: ...the correct position you are done tuning If it does not reach the correct position you should gradually increase the I factor until it does If the I factor is too big the motor will overshoot its posi...

Page 30: ...ntroller is connected to mains power incl Null and Earth The AC Motor Controller will not start DMX lamp is blinking Check DMX connection The motor will not run DMX LED is steady green Check limit swi...

Page 31: ...maintenance can be provided by the Wahlberg Motion Design giving owners access to Wahlberg Motion Design s expertise and product knowledge in a partnership that will ensure the highest level of perfo...

Page 32: ...ear signs of wear and tear Through improper use and the excessive use of force the encoding lugs and guide slots in the connector system can become so severely worn or damaged that it is possible to i...

Page 33: ...255 805 001 33 Date 2021 03 12 Appendix 1 Dimensions Model 550 W 255 700 FRONT VIEW FRONT VIEW BOTTOM VIEW SIDE VIEW...

Page 34: ...255 805 001 34 Date 2021 03 12 Model 3000 W 255 701 FRONT VIEW FRONT VIEW BOTTOM VIEW SIDE VIEW...

Page 35: ...255 805 001 35 Date 2021 03 12 Appendix 2 Power Brake Connector...

Page 36: ...255 805 001 36 Date 2021 03 12...

Page 37: ...255 805 001 37 Date 2021 03 12 Appendix 3 Motor Connector...

Page 38: ...powerCON TRUE 1 CEE DMX signal out XLR 5 pole DMX signal in XLR 5 pole Control input DMX signal Controller Motor and brake controller External Encoder Gear M Power supply Control Box Hard limit Switch...

Page 39: ...255 805 001 39 Date 2021 03 12 This page is intentionally left blank...

Page 40: ...U V W for a absolute minimum setup or Y according to motor rating and AC supply 6 Pull up DMX channel 4 Motor enable to 52 in order to enable the motor output 7 Set the DMX channel 3 Speed to 50 8 Se...