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246.805.201  

 

Date: 2017-09-26

 

Data link 

A DMX 512 data link is required in order to control the winch via DMX. The Winch 50 

has 5-pin XLR connectors for DMX data input and output. The pin-out on all connectors 

is pin 1 = shield, pin 2 = Data (-), and pin 3 = Data (+). Pins 4 and 5 in the 5-pin XLR 

connectors are not used in the Winch 50 but are available for possible additional data 

signals as required by the DMX512-A standard. Standard pin-out is pin 1 = shield, pin 2 

= data (-) and pin 3 = data (+). 

 

Pin 

DMX IN 

DMX OUT 

GND 

GND 

Data - 

Data - 

Data + 

Data + 

NC 

NC 

NC 

NC 

 

The Winch 50 is subject to the common limit of 32 devices per daisy-chained link. Note 

that if independent control of a winch is required, it must have its own DMX channels. 

Winches that are required to behave identically can share the same DMX channels. To 

add more winches or groups of winches when the above limit is reached, add a DMX 

universe and another daisy-chained link. 

 

Tips for reliable data transmission 

 

Use shielded twisted-pair cable designed for RS-485 devices: standard microphone 

cable cannot transmit control data reliably over long runs. 24 AWG cable is suitable 

for runs up to 100 meters (328 ft.). 

 

Never use both a winch’s outputs to split a DMX link. To split the link into branches, 

use an opto-isolated RS-485 splitter/amplifier. 

 

Terminate the link by installing a termination plug in the output socket of the last 

winch. The termination plug, which is a male XLR plug with a 120 Ohm, 0.25 Watt 

resistor soldered between pins 2 and 3, “soaks up” the control signal so it does not 

reflect and cause interference. If a splitter is used, terminate each branch of the 

link. 

 

Connecting the data link 

To connect the Winch 50 to data: 

1.

 

Connect the DMX data output from the DMX controller to the Winch 50’s male 

5-pin XLR DMX input connector (DMX 512 IN). 

2.

 

Connect the DMX output of the winch to the DMX input of the next winch and 

continue connecting winches output to input (DMX 512 OUT). 

3.

 

Terminate the last fixture on the link with a 120 Ohm resistor. 

 

The DMX lamp is the green led, above the display. 

 

Glows constant, when the DMX connection is correct. 

 

Flash if the DMX signal is missing or wrongly connected. 

 

Summary of Contents for Winch 50 Double

Page 1: ...Axel Gruhns Vej 3 DK 8720 H jbjerg DENMARK WWW WAHLBERG DK WWW WAHLBERG DK TELEPHONE 45 86 18 14 20 EMAIL sales wahlberg dk Winch 50 Double Item No 246 702 User Manual...

Page 2: ...hen in use Always ground earth the winch electrically Use only a source of AC power that complies with local building and electrical codes and has both overload and ground fault earth fault protection...

Page 3: ...hey support If suspending from a rigging structure fasten the winch using the supplied 4 Manfrotto slim coupler according to the manual see page 9 Always install the winch as described in this manual...

Page 4: ...ean Parliament and of the Council of the European Union on WEEE Waste Electrical and Electronic Equipment as amended by Directive 2003 108 EC where applicable Help preserve the environment Ensure that...

Page 5: ...ND DATA LINK 14 POWER VOLTAGE 14 LIFTING CABLE CONNECTION PLUG 14 CONNECTING THE POWER CABLE 14 EMERGENCY STOP SWITCH OPTIONAL 15 ENABLE EMERGENCY STOP 15 LIFTING WIRE POWER 17 POWER VOLTAGE 17 LIFTIN...

Page 6: ...Lifting speed Variable 0 09 0 45 m s 3 5 17 7 in s Wire fleet 535 mm 21 1 in Duty cycle Maximum 30 at max load Minimum load 3 5 kg 7 7 lb Maximum load 50 0 kg 110 lb Noise emission at 1 m 65 dB Weight...

Page 7: ...tion Design for extending your lifting height The lifting speed is between 9 cm s and 45 cm s The winches are easily connected as a chain allowing for advanced and creative ways of making dynamic The...

Page 8: ...ors only Caution To reduce the risk of electric shock do not expose to rain store indoors Using for the first time Important The Winch 50 must be protected from environmental factors such as physical...

Page 9: ...t the wire exit points downwards Do not apply power to the Winch 50 if it is not securely fastened Fastening the winch to a flat surface The Winch 50 can be fastened to flat surface such as a roof Che...

Page 10: ...y AC mains power to the fixture at any other voltage than that specified on the winch s serial number label Power cables and power plug The Winch 50 requires a power input cable with a Neutrik powerCO...

Page 11: ...46 805 201 Date 2017 09 26 Installing a power input connector on a power cable To install a Neutrik powerCON TRUE1 NAC3FX W input connector on a power Cable follow the original Neutrik instructions be...

Page 12: ...12 246 805 201 Date 2017 09 26...

Page 13: ...ed pair cable designed for RS 485 devices standard microphone cable cannot transmit control data reliably over long runs 24 AWG cable is suitable for runs up to 100 meters 328 ft Never use both a winc...

Page 14: ...to the wire conductors Do not apply AC mains power to the wire conductors at any other voltage than those specified in this manual Ratings for lifting wire Maximum voltage 240 V Maximum current 10 A...

Page 15: ...ale 4 pole XLR connector Pin 1 and Pin 4 should be powered with 12 15 volt DC to enable the running of the motor Pin out Pin 1 GND Pin 2 NC Pin 3 NC Pin 4 12 15 volt DC Ready to use When the Winch 50...

Page 16: ...or operation with without emergency stop Emergency stop disabled Emergency stop enabled When the emergency stop is enabled and the little piece of orange wire is not connected it is recommended that i...

Page 17: ...he local AC mains power voltage before applying power to the winch Do not apply AC mains power to the winch at any other voltage than that specified on the winch s serial number label Lifting cable co...

Page 18: ...rbalance before running with it This can be done by hanging some sort of weight in the wedge sleeve at the end of the wire Menu setting The menu structure is divided into two different areas for safer...

Page 19: ...buttons UP DOWN and hold them for 3 seconds Now the top line of the display is showing Navigate the menu The top line of the display is showing Push the buttons UP or DOWN to go up and down in the me...

Page 20: ...saved in the memory DMX ADDRESS setting The DMX address also known as the start channel is the first channel used to receive instructions from the controller For independent control each winch must be...

Page 21: ...annel 4 is used as an extra security channel The value on channel 4 needs to be between 50 and 55 for the motor to run All other values make the motor stop All other values will also reset any error s...

Page 22: ...the screw with a 1 next to it 3 The top limit is adjusted by turning the screw with a 2 next to it When adjustments are done tighten the middle screw again The limits are factory adjusted to stop 10 c...

Page 23: ...um 6 DMX channels TAC RANGE Tacho range Range 1 50 000 The tacho range is setting the maximum range of the Winch SPEED MAX Maximum speed Range 500 3 500 SPEED MAX sets the maximum speed If set to 1000...

Page 24: ...sition to the bottom position during the movement Synchronized movements of multiple winches If several winches are installed to perform synchronized movements the best result is achieved by using a f...

Page 25: ...e fuse in the winch is intact Winch will not start DMX lamp is blinking Check DMX signal The wire is not wound up on the drum correctly Manually lower the wire totally off the drum while controlling t...

Page 26: ...ompany The written result of the last inspection must be kept available at the site of operation e g by an inspection sticker on the winch showing the date of the inspection the basis of the inspectio...

Page 27: ...he product s lifetime Please contact Wahlberg Motion Design for details Life of the wire It is Wahlberg policy to apply the strictest possible calibration procedures and use the best quality materials...

Page 28: ...reased When there is evidence of severe corrosion like chain pitting When there is any evidence of internal corrosion in the rope This can be recognized by slackness of outer wires due to the internal...

Page 29: ...nd DMX channel 3 to 50 The wire loop is now running 1m down with 50 speed Emergency stop switch Only when emergency stop is enabled The emergency stop switch is connected to the female 4 pin XLR conne...

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