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CAUTION: There are live circuits inside the controller even when the power switch is in the 

OFF position! Servicing and troubleshooting the controller must be performed by Qualified 

Service Personnel.

 

 

 

 

Section 2 (B): 

WEL Transmitter Housing 

+ Electrode Reading is Stuck on 

one Value or Reading Erratically

 

 

Note:  This section is applicable to W600 and W900 controllers (not applicable to W100 

controllers). 

 

The WEL Transmitter housings are: 

  For use with ORP electrodes (cartridges), with a 4-20 mA range scaled to -500 to 1000 mV.  

  The other has automatic temperature compensation (measured by an RTD) for use with pH 

electrodes (cartridges), with a 4-20 mA range scaled to 0 to 14 pH standard units. 

  Note:  The WEL Transmitter H pH Electrode will output a 4-20mA signal 

only, there will not be a separate temperature reading sent to the controller.  

Automatic temperature compensation takes place inside the WEL Transmitter 

Housing. 

 

The following are normal (expected) readings when the controller electrode input is programmed as pH, 

and the following configurations are in place: 

 

  With nothing connected to the analog input terminals in the controller, the reading should be 

about 0 mV (7 pH). 

 

  With just the WEL Transmitter housing wired into the analog input terminals in the controller (but 

no electrode installed), the reading should float (vary low to high to low to high, etc.). 

 

  With the WEL Transmitter housing wired into the analog input terminals in the controller, and the 

electrode threaded into the housing, if the RTD (automatic temperature compensation) fails in 

the open position (wires somehow disconnected inside the housing) the reading should be stuck 

at 0mV (7pH). 

 

  With the WEL Transmitter housing wired into the analog input terminals in the controller, and the 

electrode threaded into the housing, if the RTD (automatic temperature compensation) fails in 

the closed position (wires somehow shorted inside the housing) the reading should float (vary 

low to high to low to high, etc.).   

 

  With the WEL Transmitter housing wired into the analog input terminals in the controller, and the 

electrode threaded into the housing, if the glass on the end of the electrode breaks, the reading 

should be a constant 12.0 mA (7pH). 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for W100

Page 1: ...ads Low or High Versus a Calibrated Handheld Meter Cannot Calibrate Section 4 Electrode Fault Section 5 pH Reading is Unstable Note pH electrodes are like batteries and their output voltage will chang...

Page 2: ...ich means it wires into the controller analog input terminals o The WEL Transmitter Housing only works with the W600 and W900 controllers not with the W100 controller You can determine which configura...

Page 3: ...ill depend upon the coating as well as the materials of construction of the electrode Do not use a solvent that will attack the electrode Oily coatings should be removed with a mild detergent or isopr...

Page 4: ...ith the WEL PH housing wired into the electrode input terminals in the controller and the electrode threaded into the housing the reading should be the pH value of the solution as verified by a second...

Page 5: ...t is programmed as pH and the following configurations are in place With nothing connected to the analog input terminals in the controller the reading should be about 0 mV 7 pH With just the WEL Trans...

Page 6: ...00 for Walchem pH electrodes Temperature element Some electrodes do not have ATC If you are not using ATC in the Inputs menu Temperature Settings scroll to Element and select No Element And whatever t...

Page 7: ...ctrode Input menu look at the pH Raw Value and the Gain Value What is the calibration range that you are allowed to go to o The controller shows us a current pH reading and a raw pH reading o This raw...

Page 8: ...rect using a multimeter please check the mA signal coming from the sensor and into the controller as follows Place the WEL Transmitter Housing plus Electrode in the system tee water or place it in a b...

Page 9: ...condition with stop control of any output using the electrode Possible Cause Corrective Action Electrode wires shorted Disconnect short Faulty electrode Replace electrode Faulty controller Replace or...

Page 10: ...ater does the reading stay stable If the reading does not stay stable this can indicate a ground loop A ground loop could cause readings to be stuck at a high or low value Or there is some electrical...

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