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21 

Fault Finding

 

Guide to Cooking Problems with Fryer 

This section provides an easy reference guide to the more common problems that may occur during the 

operation of your equipment.  The fault finding guide in this section is intended to help you correct, or at 

least accurately diagnose problems with your equipment. 

 

Although this section covers the most common problems reported, you may encounter a problem not 
covered in this section.  In such instances, please contact your local authorised service agent who will 

make every effort to help you identify and resolve the problem.  Please note that the service agent will 

require the following information:- 

 



Model Code and Serial Number of appliance.  (both can be found on Rating Plate 
located on appliance). 

Fault 

Possible Cause 

Remedy 

Frying medium foaming. 

Presence of soap or detergent 
residue from cleaning tank.

 

Rinse fryer thoroughly three times with clean 
water.  Ensure fryer is perfectly dry before  
re-filling with frying medium.

 

Excessive breakdown of frying 
medium. 

Add fresh frying medium daily to replace 
contents every 3-5 days. 

Continual frying of food with 
excess moisture. 

Remove excess moisture from foods to be fried. 

Continued overheating of oil.

 

Check thermostat setting.  Turn down heat to 
around 140°C (Standby) when use is quiet.

 

Overloading 

Maintain 1-8 ratio of food to frying medium. 

Gumming. 

Heating frying medium too rapidly. 

When charging fryer or starting up, melt frying 
medium gradually. 

Continued overheating of frying 
medium. 

Check oil temperature by using a thermometer 
or thermocouple. 

Frying oil broken down. 

Check amount of fresh frying medium added to 
fryer to be sure 'turnover' is adequate. 

Using wrong frying medium. 

Some frying mediums form gums when used in 
a deep fryer. e.g safflower oil. 

Greasy foods. 

Frying at too low a temperature. 

Increase temperature and check thermostat 
setting. 

Inadequate preparation of food. 

Be sure foods (especially potatoes) are 'cured' 
correctly. 

Excessive quantities of breading or 
batter. 

Remove surplus breading or batter. 

Placing food in frying medium 
direct from freezer. 

Allow frozen foods to thaw before frying. 

Surplus moisture in and on surface 
of food. 

Drain and dry foods before frying. 

Frying medium in advanced stages 
of breakdown. 

Discard 'old' frying medium and refill fryer with 
new medium. 

Use of dripping or other unrefined 
oil. 

Due to low smoking point, cooking in these oils 
at lower temperatures will result in greater oil 
absorption by food. 

Using wrong kind of cooking oil. 

Always use a completely refined and deodorised 
cooking oil. 

Summary of Contents for FN8120GE

Page 1: ...O p e r a t i o n M a n u a l FN8120GE FN8226GE FN8130GE Fast Fri Gas Fryer E l e c t ro n i c a l l y C o n t ro l l e d Date Purchased Serial Number Dealer Service Provider 228638 16 For use in GB I...

Page 2: ...es tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455...

Page 3: ...itting Rear Rollers Electrical Connection Gas Connection Commissioning Operation 12 Operation Guide Description of Controls Filling the Tank s Controller Basic Programming Mode Entering the Controller...

Page 4: ...27 Timing Mode Temperature Offset Temperature Display Mode Programming the Melt Cycle Setting the Temperature Units System Programmable Default Settings Gas Conversion and Specifications 30 Conversion...

Page 5: ...ppliance must NOT be left on unattended It is recommended that a regular inspection is made by a competent service person to ensure correct and safe operation of your appliance is maintained DO NOT st...

Page 6: ...ac 1P N E 50Hz 0 5A Electrical Connection The power cord comes fitted with Australia NZ models 10A 3 pin plug United Kingdom models 13A 3 pin fused plug Natural Gas LP Gas Propane Input Rating 90MJ hr...

Page 7: ...5 Dimensions FN L 8130GE 3 3 2 1 2 1 3 2 1 FN L 8226GE 3 2 1 3 3 2 1 2 1 FN L 8120GE 3 2 1 3 3 2 1 2 1 1 Primary Gas Entry Point 2 Optional Gas Entry Point 3 Electrical Entry Point...

Page 8: ...ected e g paint sealed by manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging and transit protecti...

Page 9: ...y attached NOTE This appliance is fitted with adjustable feet to enable it to be positioned securely and level on uneven floors This should be carried out on completion of gas connection Refer to Gas...

Page 10: ...rear leg housings 3 Fit rear roller to rear leg housing and align screw hole in side of rear leg housing with threaded hole in rear roller 4 Secure the rear roller to the leg support with bolt suppli...

Page 11: ...meets the following requirements NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON 1 It is essential that the gas supply is correct for the appliance being installed and tha...

Page 12: ...and Specifications section Pilot Burner Flame Adjustment 9 Light the Main Burners Refer to Operation section Lighting Main Burners 10 Verify Supply Pressure is still correct 11 Check Main Burner oper...

Page 13: ...the calibration of the thermostat If a discrepancy is found thermostat calibration should be referred to the supplier d Ensure each operator has been instructed in areas of correct lighting operation...

Page 14: ...r should not be adjusted by the user operator Caution O Fig 4 Piezo Igniter Gas Control Valve OFF Position PILOT Burner HIGH Flame Flame Failure Button Single Tank Models Only NOTE Only one temperatur...

Page 15: ...to access the parameter setting required a If LoC is displayed control panel is locked which will prevent any accidental change to the operating mode b To access parameters whilst LoC is displayed on...

Page 16: ...ol panel display Refer to Controller Advanced Programming Mode section to change Heating will automatically cycle at a lower temperature to gently melt the shortening THE OPERATOR MUST TAKE GREAT CARE...

Page 17: ...Items 1 to 4 above FN8226GE Fryer Twin Tank 1 Rotate gas control knob to Pilot position and hold knob depressed 2 Press the piezo igniter until pilot ignites 3 Hold gas control knob depressed for app...

Page 18: ...ntroller Refer to Controller Advanced Programming Mode section for controller advanced programming If Melt Cycle is turned ON If Melt Cycle is turned OFF If t 0 selected in Advanced Program Settings d...

Page 19: ...ess and rotate gas control valve fully clockwise to the Off position b The Pilot burners will extinguish IMPORTANT Should any abnormal operation like ignition problems abnormal burner flame burner con...

Page 20: ...ining and Daily Cleaning 1 At end of each day or at end of each shift if frying schedule is heavy frying medium should be drained and filtered into a receptacle 2 Always filter fryer when cool zone un...

Page 21: ...k has been drained use a ladle or small pan with a handle and dip into hot frying medium from container and pour around sides and bottom of tank to wash out crumbs and particles adhering to tank 9 Con...

Page 22: ...yer and rinse thoroughly with water Use a 1 part vinegar to 15 parts water solution to rinse tank and neutralise any cleaner residue If this proves unsuitable for cleaner being used use a weaker solut...

Page 23: ...fried Continued overheating of oil Check thermostat setting Turn down heat to around 140 C Standby when use is quiet Overloading Maintain 1 8 ratio of food to frying medium Gumming Heating frying medi...

Page 24: ...ficient turnover of oil Maintain a minimum quantity of oil in fryer for more rapid turnover or increase quantity of food fried in fryer Replace with fresh oil every 3 to 5 days Continual frying with e...

Page 25: ...ure Call for service Faulty thermocouple Call for service Faulty overtemp Call for service Faulty gas control valve Call for service Pilot Burner goes Out during operation Low fluctuating gas pressure...

Page 26: ...NL8120GE Fryer Schematic T C FLAME FAILURE VALVE SIT M1 A MAIN GAS CONTROL SIT NOVA 820mV 24V 50Hz THERMOSTAT OVER TEMP IGNITION L H PILOT T C R H PILOT CROSS LIGHTING TRANSFORMER 24v P N FUSE 2 0 Amp...

Page 27: ...er Schematic TH MAIN GAS CONTROL SIT NOVA 820mV 24v 50Hz MAIN GAS CONTROL SIT NOVA 820mV 24v 50Hz PILOT PILOT T C TC IGNITION OVER TEMPS THERMOSTAT IGNITION FAST DIGITAL CONTROLLER FAST DIGITAL CONTRO...

Page 28: ...E FNL8130GE Fryer Schematic T C FLAME FAILURE VALVE SIT M1 A MAIN GAS CONTROL SIT NOVA 820mV 24V 50Hz THERMOSTAT OVER TEMP IGNITION L H PILOT T C R H PILOT TRANSFORMER 24v P N FUSE 2 0 Amp FAST DIGITA...

Page 29: ...cked Unlock the control panel refer to Controller Basic Programming Mode Entering the Controller Basic Settings and repeat from Item 2 above Timing Mode 1 One of the following options will display Str...

Page 30: ...perature offset option press either Timer 1 or Timer 3 key to change selection 3 Press Program Key P to confirm the change and the display will step on to Temperature Display parameter Temperature Dis...

Page 31: ...oximately 3 seconds Or not pressing any keys for 2 minutes during Advanced Programming Mode the appliance will exit Advanced Programming Mode and return to Idle Mode System Programmable Default Settin...

Page 32: ...his section Main Burners 1 Remove main burner injectors and replace with correct size injectors as shown in Gas Specifications table Pilot Burners 1 Remove the following Gas supply tube to the pilot b...

Page 33: ...ermocouple and thermopile is correct and main burner pilot flame ignites main burners satisfactorily b Adjust pilot flame size by adjusting Pilot Burner Adjusting Screw Pilot burner flame should be ap...

Page 34: ...h Flame setting Refer to Gas Conversion and Specification Section for further details Natural Gas G20 LP Gas Propane G31 Main Burner Injectors 3 10mm 1 90mm Pilot Burner Injectors Non CE 0 62 0 35 CE...

Page 35: ...17 Gas Control 24V 229158 Gas Valve Cable Plug 24V FN8120GE FN8226GE Only 229159 Gas Valve Cable Plug 24V FN8130GE Only 019237 Flame Failure Valve FN8120GE FN8130GE Only 018095 Piezo H T Lead 020119 P...

Page 36: ...228577 Basket Tray FN8226GE 228578 Basket Tray FN8130GE 228419 Lid FN8120GE FN8226GE 228575 Lid FN8130GE 229674 Rear Roller Assy 227850 Leg Adjustable 150mm Flush Stud Gas Conversion Kits Accessories...

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