Walker Magnetics IMI 100D, Operation Manual

800-WMAGNET

2 of 33

5 MAINTENANCE & TROUBLESHOOTING

 ....................................................................................................................................... 5-1

5.1 INSPECTION & MAINTENANCE ............................................................................................................................................ 5-1

5.2 HAVING A PROBLEM WITH YOUR CHUCK CONTROL? ..................................................................................................... 5-1

5.3 CHUCK CONTROL CONNECTIONS ..................................................................................................................................... 5-3

5.4 REMOTE INTERFACE ............................................................................................................................................................ 5-4

5.4.1 Connections:

 ................................................................................................................................................................... 5-4

5.5 INTERFACE ............................................................................................................................................................................ 5-4

5.6 SMART 75/100D PANEL LAYOUT .......................................................................................................................................... 5-5

5.7 SMART 20/30/50D PANEL LAYOUT ....................................................................................................................................... 5-6

5.8 SMART 7/10/15D PANEL LAYOUT ......................................................................................................................................... 5-7

5.9 SMART 3/5D PANEL LAYOUT ................................................................................................................................................ 5-8

5.10 MAIN PC BOARD.................................................................................................................................................................. 5-9

5.11 SMART 75/100D WIRING ................................................................................................................................................... 5-10

5.12 SMART 20/30/50D WIRING .................................................................................................................................................5-11

5.13 SMART 7/10/15D 115V WIRING ......................................................................................................................................... 5-12

5.14 SMART 7/10/15D 200V WIRING ........................................................................................................................................ 5-13

5.15 SMART 3/5D 115VDC WIRING........................................................................................................................................... 5-14

5.1 SMART 3/5D 230VDC WIRING ............................................................................................................................................ 5-15

5.2 ENCLOSURE DIMENSIONS FOR SMART-D CONTROLS ................................................................................................. 5-16

5.3 REMOTE ENCLOSURE DIMENSIONS ................................................................................................................................ 5-17

5.4 REMOTE WIRING CONNECTIONS ..................................................................................................................................... 5-18

5.5 REPLACEMENT PARTS LIST .............................................................................................................................................. 5-19

6 RETURN AND REPAIR INSTRUCTIONS

 ......................................................................................................................................... 6-1

TABLE OF TABLES 

TABLE 5 1 TERMINAL TB1 .................................................................................................................................................................. 5-3

TABLE 5 2 CONNECTOR - J4 ............................................................................................................................................................. 5-3

TABLE 5 3 CONNECTOR - J5 ............................................................................................................................................................. 5-3

TABLE 5 4 REMOTE TB = TBR (LOCATED IN REMOTE ENCLOSURE); J5 (LOCATED ON MAIN PC BOARD) ............................. 5-4

TABLE 5 5 REPLACEMENT PARTS .................................................................................................................................................. 5-19

TABLE OF FIGURES 

FIGURE 3 1 CHUCK CONTROL ENCLOSURE .................................................................................................................................. 3-2

FIGURE 3 2 TRANSFORMER WIRING DIAGRAM ............................................................................................................................. 3-3

FIGURE 4 1 RELEASE CYCLE VOLTAGE VS. RELEASE CYCLE TIME ........................................................................................... 4-6

FIGURE 5 1 SMART 75/100D PANEL ................................................................................................................................................. 5-5

FIGURE 5 2 SMART 20/30/50D PANEL .............................................................................................................................................. 5-6

FIGURE 5 3 SMART 7/10/15D PANEL ................................................................................................................................................ 5-7

FIGURE 5 4 SMART 3/5D PANEL ....................................................................................................................................................... 5-8

FIGURE 5 5 MAIN PC BOARD ............................................................................................................................................................ 5-9

FIGURE 5 6 SMART 75/100D WIRING ............................................................................................................................................. 5-10

FIGURE 5 7 SMART 20/30/50D WIRING ...........................................................................................................................................5-11

FIGURE 5 8 SMART 7/10/15D 115V WIRING ................................................................................................................................... 5-12

FIGURE 5 9 SMART 7/10/15D 230V WIRING ................................................................................................................................... 5-13

FIGURE 5 10 SMART 3/5D 115VDC WIRING ................................................................................................................................... 5-14

FIGURE 5 11 SMART 3/5D 230VDC WIRING ................................................................................................................................... 5-15

FIGURE 5 11 REMOTE ENCLOSURE BB-8783 ............................................................................................................................... 5-17

FIGURE 5 12 REMOTE WIRING CONNECTIONS ............................................................................................................................ 5-18