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2.3 Additional Warnings

• 

Disassembly or repair of this chuck control can result in reduced holding power and/or cause 

an unsafe condition. Therefore, any time the control is disassembled or repaired it should be 

thoroughly inspected and re-tested for proper electrical grounding and power output.

• 

Modification of any operating circuits and electrical safety grounding can reduce the chuck 

control’s effectiveness and/or cause an unsafe condition.

• 

Repair of this chuck control should only be done by the O. S. Walker Co.*

2.4 Designated Person

* Walker replacement parts may be installed by a **

Designated Person

.

** Designated Person -

 A person selected or assigned by the employer as being competent to replace specific parts listed 

in this manual and is able to verify the proper functioning of the specific replacement parts and the entire product after the 

completion of the installation.

ELECTRICAL GROUNDING

Because the O. S. Walker Co. does not know the specifics of each application and installation of these 

products and the electromagnetic device to which they are attached, it can only warn the installer and 

user that the electrically conductive body of the electromagnetic device MUST be connected to a proper 

electrical ground.

According to ANSI/NFPA 79 1997(an American National Standard) “Electrical Standard for Industrial 

Machinery”:

• 

Section 19.3 Equipment Grounding:  The machine and all exposed noncurrent-carrying conductive 

parts, material, and equipment, including metal mounting panels that are likely to become energized 

and are mounted in nonmetallic enclosures, shall be effectively grounded.

• 

Section 19.2.4 Grounding Conductors:  It shall be permissible to use machine members or structural 

parts of the electrical equipment in the grounding circuit provided that the cross-sectional area of 

these parts is at least electrically equivalent to the minimum cross-sectional area of the copper 

conductor required.

• 

Section 19.6.1 Continuity of the Grounding Circuit:  The continuity of the grounding circuit shall be 

ensured by effective connections through conductors or structural members.

• 

Section 19.6.3 Continuity of the Grounding Circuit:  Moving machine parts, other than accessories or 

attachments, having metal-to-metal bearing surfaces shall be considered as bonded. Sliding parts 

separated by a non-conductive fluid under pressure shall not be considered as bonded.

PRIOR TO ENERGIZING THE ELECTROMAGNETIC DEVICE, CHECK ALL THE ELECTRICAL CONNECTIONS 

AND CONFIRM THAT THE METAL BODY OF THE ELECTROMAGNETIC DEVICE IS ELECTRICALLY 

GROUNDED.

Summary of Contents for IMI Smart-D Series

Page 1: ...rs 3 2 3 1 6 Transformer Wiring Diagram 3 3 3 1 7 Connecting Optional Features 3 4 3 1 8 Current Sensing 3 4 3 1 9 Part Release 3 4 3 1 10 Lockout 3 4 3 1 11 Energizing the System 3 4 3 2 CONTROL MOUN...

Page 2: ...LACEMENT PARTS LIST 5 19 6 RETURN AND REPAIR INSTRUCTIONS 6 1 TABLE OF TABLES TABLE 5 1 TERMINAL TB1 5 3 TABLE 5 2 CONNECTOR J4 5 3 TABLE 5 3 CONNECTOR J5 5 3 TABLE 5 4 REMOTE TB TBR LOCATED IN REMOTE...

Page 3: ...arefully to learn how to operate and maintain your chuck control Failure to do so could result in serious injury or even death to yourself and others This manual should be considered a permanent part...

Page 4: ...is energized Never operate the control and chuck until it has been verified that a proper electrical ground for the control and Chuck has been established Never operate damaged or malfunctioning cont...

Page 5: ...a Reduction of Holding Capacity To Avoid any Reduction of Holding Capacity The holding surface of the chuck and the contact area of the workpiece where it will contact the chuck must be clean smooth...

Page 6: ...romagnetic device MUST be connected to a proper electrical ground According to ANSI NFPA 79 1997 an American National Standard Electrical Standard for Industrial Machinery Section 19 3 Equipment Groun...

Page 7: ...le be used for the remote unit wiring and that the conduit be run six 6 inches from all other parallel conduit runs The remote unit wiring must include a ground wire that is connected to the chassis o...

Page 8: ...vement over the full range of table travel 3 1 4 Connecting the AC Input voltage The input transformer can be tapped for nine different input voltages 208 220 230 240 380 416 440 460 and 480 VAC Refer...

Page 9: ...4 terminals 1 and 2 The second is to sink the positive voltage at J5 terminal 8 This is done using a dry contact connected to terminal 8 lockout and terminal 13 GND on J5 See Figure 5 5 for locations...

Page 10: ...erefore anything that creates a space or an air gap between the magnet and the workpiece limits the flow of magnetic lines of force and thus reduces the holding capacity of a magnetic chuck Magnetic C...

Page 11: ...n be adjusted from zero to full with the Variable control knob A varying amount of Residual hold can be achieved by turning the Variable control knob to zero from its previous holding position without...

Page 12: ...10 11 12 13 14 15 16 Variable Lamp LED X X X X X X X X Residual Lamp LED X X X X X X X X Full Lamp LED X X X X X X X X Release Lamp LED X X X X X X X X X indicates lamp led is on 3 Once the number of...

Page 13: ...section If AC power is interrupted while the control is running the control returns to the mode of operation selected just prior to loss of power This allows easy resumption of machining after an AC...

Page 14: ...feature that monitors the current flowing to the chuck and indicates when this current has reached a predetermined value The predetermined value is set by adjusting the variable potentiometer to the...

Page 15: ...ted and it does not respond to any operating mode Input voltage is too low or wired incorrectly Remote unit is not properly wired a Verify the input voltage to the control unit see Installation sectio...

Page 16: ...J4 1 2 Lockout Supply Relay Contacts 3 4 5 Part Released Signal Relay Contacts 6 7 8 Current Sense Relay Contacts Table 5 3 Connector J5 1 50K Ohm Variable Potentiometer 2 GND 3 Release Lamp 4 Variabl...

Page 17: ...to J5 2 TBR 3 to J5 3 TBR 4 to J5 4 TBR 5 to J5 5 TBR 6 to J5 6 TBR 7 14 to J5 7 TBR 8 NC TBR 9 to J5 9 TBR 10 to J5 10 TBR 11 to J5 11 TBR 12 to J5 12 TBR 13 to J5 13 5 5 Interface J4 1 Lockout Sign...

Page 18: ...800 WMAGNET 18 of 33 5 6 Smart 75 100D Panel Layout Figure 5 1 Smart 75 100D Panel...

Page 19: ...800 WMAGNET 19 of 33 5 7 Smart 20 30 50D Panel Layout Figure 5 2 Smart 20 30 50D Panel...

Page 20: ...800 WMAGNET 20 of 33 5 8 Smart 7 10 15D Panel Layout Figure 5 3 Smart 7 10 15D Panel...

Page 21: ...800 WMAGNET 21 of 33 5 9 Smart 3 5D Panel Layout Figure 5 4 Smart 3 5D Panel...

Page 22: ...800 WMAGNET 22 of 33 5 10 Main PC Board Figure 5 5 Main PC Board...

Page 23: ...800 WMAGNET 23 of 33 5 11 Smart 75 100D Wiring Reference documentation included for schematics Figure 5 5 Main PC Board...

Page 24: ...800 WMAGNET 24 of 33 5 12 Smart 20 30 50D Wiring Reference documentation included for schematics Figure 5 7 Smart 20 30 50D Wiring...

Page 25: ...800 WMAGNET 25 of 33 5 13 Smart 7 10 15D 115V Wiring Reference documentation included for schematics Figure 5 8 Smart 7 10 15D 115V Wiring...

Page 26: ...800 WMAGNET 26 of 33 5 14 Smart 7 10 15D 200V Wiring Reference documentation included for schematics Figure 5 9 Smart 7 10 15D 230V Wiring...

Page 27: ...800 WMAGNET 27 of 33 5 15 Smart 3 5D 115VDC Wiring Reference documentation included for schematics Figure 5 10 Smart 3 5D 115VDC Wiring...

Page 28: ...800 WMAGNET 28 of 33 5 1 Smart 3 5D 230VDC Wiring Reference documentation included for schematics Figure 5 11 Smart 3 5D 230VDC Wiring...

Page 29: ...SD5 MSD7 MSD10 MSD15 MSD20 MSD30 MSD50 MSD75 MSD100 WIDTH W 12 20 24 24 HEIGHT H 20 30 30 30 DEPTH D 8 10 12 12 MTG HOLE DIAMETER 44 44 44 44 MTG HOLES HORIZONTAL SPACING V 9 50 14 18 18 MTG HOLES VER...

Page 30: ...800 WMAGNET 30 of 33 5 3 Remote Enclosure Dimensions Figure 5 12 Remote Enclosure BB 8783...

Page 31: ...800 WMAGNET 31 of 33 5 4 Remote Wiring Connections Figure 5 13 Remote Wiring Connections...

Page 32: ...ain PC Board 39 DD14329 39 DD14520 39 DD14520A Remote Control 56 BB8783 Transformer T1 208 480 Volt 12 0094 12 2001 12 0302 12 0504 12 0355 SCR Module N A 23 4048 N A N A N A Relay K1 N A 13 0220 13 0...

Page 33: ...ed along with any applicable packaging and shipping instructions After receipt of the components to be repaired O S Walker Company will perform an inspection and provide an estimate of the repair cost...

Page 34: ...1 800 W MAGNET WWW WALKERMAGNET COM 900632 A 07 21...

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