wallas 30 GB, Manual

Page 1: ...ted warm air duct d 75 mm Sealable deck lead through Silencer Magnetic valve 12V 0 5 A Tank fitting diesel Tank feed through diesel Warm air 3 way divider Warm air ventilation ø 75 mm Bulkhead lead through 75 mm Duct adapter ø 60 75 mm Insulated warm air duct d 60 mm Warm air duct 60 mm Bulkhead lead through 60 mm Warm air ventilation ø 60 mm Sealable deck lead through Warm air ventilation ø 75 mm...

Page 2: ...16 mm 6 pcs Installation operation and maintenance instructions 1 pcs Control panel cable 6 m Control panel Control panel fastening screws 3 5 x 20 mm black TX 10 Control panel package 361062 Hose clamp 8 mm 1 pcs 1 pcs Fuel filter Hose clamp 10 mm Fuel filter package 603721 Rubber hose ø 5 mm Rubber hose ø 6 mm 1 pcs 4 pcs 2 pcs 2 pcs 1 pcs 1 pcs 4 pcs 1 pcs Hose clamp 60 80 mm 4 pcs 1 pcs Pipe c...

Page 3: ...ction Fresh air connection Solenoid valve Remote control Timer Connections 0 1 0 33 l h 0 026 0 078 US gph 0 2 0 4 l h 0 053 0 11 US gph 61 m3 h 3 cfm 103 m3 h cfm 86 m3 h 51 cfm 147 m3 h 86 cfm 424 x 278 x 140 mm 16 11 16 x 10 15 16 x 5 1 2 8 m 26 100 cm2 16 square inches 8 8 m 26 26 2 2 m 6 5 6 5 2 m ø 28 45 mm 6 5 ø 28 45 mm 4 m ø 28 mm 13 ø 28 mm 2 x ø 75 mm 2 15 16 2 x ø 75 mm 2 15 16 1 5 4 k...

Page 4: ...noxious engine umes The heat generated by forced air fuel combustion is transferred to the circulation air by a heat exchanger The heating power can be adjusted reely between high and low output settings by manual rheostat control or by thermostat The heated air is circulated through the cabin through the warm air ducting In hot and or humid conditions these heating units can be used for simple fr...

Page 5: ... will tolerate being temporarily tilted to a steep angle even for some hours the burner will not yield optimal performance if it is constantly inclined Select the place of installation to allow a minimum amount of bending in the warm air ducting Avoid installing the heater and control panel in the immediate vicinity of any potential water intrusion If possible install the control panel on a vertic...

Page 6: ... ensure that the device the exhaust gas lead through the fuel connection the control panel and all other parts are insulated from the boat s hull This must be done to prevent electrochemical corrosion prevent voltage from being transmitted from the hull to the device or vice versa during electrical faults The necessary installation tools Installation en D10081 60 22 GB 30 GB 490529 ...

Page 7: ...ift the heater into the installation plate and lock the device with the mounting bolts 3 There has to be a washer 4 and a corrugated base plate 5 under the head of the screw Be sure that the edge of the mounting plate will lock to the slot in the side profile of the heater Connect the exhaust gas pipe with a hose clamp 6 22 GB and 30 GB or 7 40 Dt Installation en D10081 61 22 GB 30 GB 490529 ...

Page 8: ...when drawing the lines of the installation hole Connect the control panel cable from the device to the control panel 1 Use the fastening screws to install the control panel to the installation cut out 2 An extension collar 3 is used when control panel is surface mounted The box of the panel includes 4 pcs screws 3 5 x 40mm black TX10 4 The thermostat sensor is in the panel face so select the locat...

Page 9: ...d it is recommend to connect the cabels and the fuel line to the device before mounting the unit to bracket This will help the installation of device COLD AIR IN WARM AIR OUT EXHAUST OUT COMBUSTION AIR IN 22 GB 30 GB Remote control accessory Timer accessory Solenoid valve accessory Use pliers to hold the pump inlet elbow steady while you tighten the 12 mm fuel line nut Accessories are connected to...

Page 10: ...m length of the power cord is 10 m based on 6 AWG cable Total length of the power cord m Cross sectional area of the cable in square mm US Gauge If a thicker cable is required make a separate joint in the power cord See picture on the next page Main switch A main switch must be installed on the device s positive Red cord Always cut the power at the main switch after cooling has completed if the de...

Page 11: ...ires After the 12 V battery the connec tion is the same as in a 12 V system 24 V direct current system Device s quick coupling Jointing A jointing should only be made in long power cords if necessary in which case the cord must be replaced with a thicker one The jointing should be less than 1 meter from the device Main switch Main fuse Power cord Checking the connection The device consumes most po...

Page 12: ...ner diam eter of a new replacement hose should be equal to the inner diameter of the plastic hose Copper pipe 300692 and metal filters 30016 are available as accessories Fuel feed If the lift height exceeds 2 m the fuel feed must be checked and if necessary ad justed The fuel feed must also always be checked if parts of the fuel system such as the pump or the electronics card have been replaced Fu...

Page 13: ...is recommended to cut the pipe short enough to leave the engine intake pipe at a lower level This way the device cannot empty the tank Install the pipe straight end first and angle the two ears below the threaded barrel inside the hole and then align the threaded barrel vertically so the ears are hooked on the underside of the tank top Carefully slip the rubber washer over the bent pipe end and ov...

Page 14: ...onnection If the fuel will be taken from a separate tank you must install a tank connection 367215 4 m 367216 6 m Tighten the barrel nut tightly to the fuel pump connector Keep the parts and the hose clean and ensure that the connection is tight because an air leak in the connector will stop the device from functioning Install the tank connection in the tank D10041A 68 22 GB 30 GB 490529 ...

Page 15: ...n two ø 5 mm fuel hoses with ø 5 mm rubber hose 3 and ø 8 mm hose binders 4 Air bubble Install the filter in the direction of the arrow on it Fuel filter 30014 This filter is intended for cold conditions The filter can be installed directly in the 30011 tank connection by using a ø 6 mm barrel nut and 6 mm olive Alternatively the filter can be installed between two ø 5 mm fuel hoses with ø 5 mm ba...

Page 16: ...evel is below the heater stove Picture 1 Recommended installation scenario No special accessories required 2 Fuel level may temporarily rise above the heater stove e g in the fuel tank filler pipe or when the boat tilts Picture 2 No special accessories required 3 Fuel level is above the heater stove Picture 3 Non recommended installation sce nario Solenoid valve 30012 must be in stalled in the fue...

Page 17: ...pplier The light furnace oil diesel qualities and definitions vary by coun try Always check the right fuel from your importer dealer D10071A 71 22 GB 30 GB 490529 If the temperature drops lower than the minimum level paraffin may form in the fuel This may result in the fuel filter and pump being clogged The clog will dissolve only if the fuel temperature rises clearly over 0 C The less aromatic su...

Page 18: ...y if the lead through is circu lar If necessary seal the installation cut out with silicone in addition to the lead through seal Note Do not use silicone on a wooden boat The side lead through must always be equipped with a so called goose neck sec tion The goose neck will effectively prevent splash water from getting to the device The highest point of the goose neck must always be above the surfa...

Page 19: ...dation or malfunctioning of the device s circuit board the circuit board may be damaged Insulation kit 2461 for circular coaxial lead throughs 2467 and 2460 M5 nut M5 star washer Washer 15 5 x 1 2 Rubber washer 20 10 x 3 Rubber hose 8 4 5 x 35 Cut the length according to the thickness of the hull or deck Insulation cap 87 61 x 4 Two insulators outside the hull M5 x 25 screw Insulation kit 602308 f...

Page 20: ... both sides of the seal and on the screw holes This will ensure that the connection is waterproof Side lead through 2467 installed The installation cut out is ø 50 mm 1 31 32 and the screw holes are 4 x ø 6 mm Length difference of the pipes The 1028 exhaust gas pipe must be 30 50 mm 1 3 16 1 31 32 longer than the 2045 inlet pipe This way the exhaust gas pipe will stay in place in the lead through ...

Page 21: ...ead through ensure that the order of the parts is correct Also make sure that the spring goes in the cor rect hole in the cap Otherwise the lead through cannot be closed Maintenance To keep the seals from hardening lubricate them yearly with a heat resistant petroleum jelly Seals Cap Frame Check that closeable fitting is open before starting the device 2460 Closable lead through Fastening screw M5...

Page 22: ...lead through 2460 The installation cut out is ø 50 mm 1 31 32 and the screw holes are 4 x ø 6 mm Closable deck lead through 2460 Length difference of the pipes The 1028 exhaust gas pipe must be 30 50 mm 1 3 16 1 31 32 longer than the 2045 inlet pipe This way the exhaust gas pipe will stay in place in the lead through more firmly The measurement depends on the overall length of the piping D10141 76...

Page 23: ...e is not needed 1 Side installation 1066 2 Deck installation 2466 Installation of exhaust lead through 1066 in hull The installation opening is ø 35 mm 1 3 8 and the screw holes are 4 x ø 5 mm 4 29 32 Installation of the sealable deck lead through 2466 The installation hole is ø 50 mm 2 and the holes of the screws 4 x 6 mm The exhaust gas tube reaches a high tempera ture Be sure that the tube does...

Page 24: ... This is to remove splash water and con dense water If desired it is possible to install a drainage lock to the exhaust pipe ø 28 mm of a hull lead through but then the drainage lock must come after the goose neck When washing the boat with a pressure washer never aim the water jet at the lead through as the device may get wet D10141 78 22 GB 30 GB 490529 ...

Page 25: ...IN 1 CABIN 2 Silencer 3416 accessory Bulk head lead through 3417 accessory To ensure a proper air flow in a long duct into a far front of the boat it is useful to lead the hotter duct all the way to the front The other duct can then be distributed according the need 22 GB and 30 GB the upper duct is hotter 40 Dt the lower duct is hotter CABIN 1 CABIN 1 CABIN 2 CABIN 2 FRONT OF THE BOAT FRONT OF TH...

Page 26: ...on Insulation nearer the heater will be more effective than insulation at the far ends of duct runs Inlet ducting and makeup air The heater can take air for heating makeup air from either the heated area return air or from outside the boat fresh air In most cases a mixture of both is the best choice The upper of the 2 x ø 75 mm intake air ducts should be installed to take fresh air from outside an...

Page 27: ...hrough grills must leave the cabin either outdoors or as return air to inlet tubing Installation of the air registers When installing the warm air register 3411 or 2411 remove the grill part 1 of the body 7 by pulling The grill part can be turned 360 to be able to adjust the air flow direction 3411 For installation cut the bulkhead with ø 76 mm 3 hole for the grill frame Use screws to attach the g...

Page 28: ...at is sufficiently ventilated The exhaust pipe outlet must be at least 400 mm 16 away from the opening for filling fuel or tank breather We recommend installing the operating switch on a vertical surface where liquids are not able to leak into the switch and it is out of reach of children cable length 6 m Fuel system Fuel for the device comes through a separate tank fitting not via a manifold or c...

Page 29: ...indicator will light indicating that the heating is on A red combustion indicator light 1 will be lit when the burner flame has been ig nited and the combustion has stabilised after about five minutes after the ignition The whole process takes about 11 minutes 1 Combustion indicator 2 Temperature adjustment Power control 3 Heating switch 4 Power indicator 5 Thermostat indicator 6 Thermostat sensor...

Page 30: ... The desired mode is choosen by turning the regulation knob 2 min max min max by doing this the unit is switched to either to thermostat or to manual mode When thermostat mode is chosen the thermostat light 5 is on In manual mode the thermostat light 5 is off Note the heater will remember it s last mode ie if it is shut down in thermostat mode next time when ignited it it will start in the same mo...

Page 31: ...on turn the power adjuster 2 to positions min max min max The device signals that manual function has been activated when the thermostat light 5 shuts off After the heater has been started up the power can be adjusted smoothly with the power adjustment knob 2 From manual mode to thermostat mode you can go by turning the knob 2 min max min max As a confirmation of mode change the thermostat light 5...

Page 32: ... heater by pressing the heating switch 3 continuously for at least 2 seconds The yellow heating indicator light 9 will go out immediately The red combustion indicator light 1 will continue to blink for about five minutes while the device is cooling down You cannot restart the device until the combustion light has stopped blinking Remote control The heater can be controlled manually with an accesso...

Page 33: ...ion If the heater has locked itself you must determine the cause for the locking before releasing it RELEASING THE LOCK 1 When the lights are blinking switch off the main power at the battery or in line switch Switch the main power back on 3 Press the power switch 3 for at least 2 seconds The yellow heating indicator 9 will light for 1 3 seconds Press the power switch 3 again for at least 2 second...

Page 34: ...anol based anti ice detergent meant for gasoline cars no ethylene or methyl based will be added to the fuel during the season It is useful to make the addition after each couple of tanks and in the beginning and end of the heating season The anti ice detergent binds the condensed water and prevents the sedi ment and contamination during the summer For the dosage observe the recom mendations given ...

Page 35: ... line is full The fuel pump does not pump fuel The piston of the fuel pump is blocked The piston makes weak ticking sound vibration when it s moving normally Knock the body of the pump to get the piston to move again The filter is blocked Change the filter to a new one Bad quality fuel Wrong fuel Change the fuel Water in the fuel Clean the fuel and add the anti ice agent according the instructions...

Page 36: ... in the power supply Check and clean the contacts of the connectors Start the engine The charging voltage increases the voltage of the battery Check the condition of the battery and the power cables connectors Check the installation and connection of the main power cables and the main power switch Charge or change the battery Under 12 V Yellow Undervoltage Over 12 V 4 2 2_en Bring the device in fo...

Page 37: ...pressed blocked After the after cooling procedure start again No Yes Red Indicating flameout The malfunction continues after the restart of the device The fuel has run out or its level is too low for the intake hose in the tank to reach it High wind pressure at the exhaust lead through fitting Water in the exhaust gas hose Water in the fuel The burner is sooted The fuel pump is broken The fuel nee...

Page 38: ...allation of the device or for any damage in transit of a device that has been sent for repair Warranty does not include any transport costs Wallas is a return to base warranty d The customer must provide the following information in writing for warranty service description of the problem a description of where and how the device was installed photographs of the installation may help product type a...