Wallenstein 2E9US1116AS040088, Operator'S Manual

Page 1: ...Trailer Wood Chippers BXT Series Document Number Z97033_En Rev Aug 2021 OPERATOR S MANUAL BXT4224 S N 2E9US1116AS040088 to 2E9US1118PS040231 BXT6238 S N up to 2E9US1117NS060158...

Page 2: ...Safety Operation Maintenance information contained within the Operator s Manual Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Wallenstein dealer or...

Page 3: ...nts 18 5 Controls 19 5 1 Engine 19 5 2 BXT4224 Engine Controls 19 5 3 BXT6238 Engine Controls 20 5 4 Hour Meter 21 5 5 Ball and coupler 22 6 Operating Instructions 23 6 1 Operating Safety 23 6 2 Befor...

Page 4: ...e Phone Number Contact Name Model Serial Number Delivery date I have thoroughly instructed the buyer on the equipment care adjustments safe operation and applicable warranty policy and reviewed the ma...

Page 5: ...rmation Here Model Serial Number Engine VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV...

Page 6: ...is type of decal provides additional information to the operator or explains the operation of a control Product Decals indicate machine model and serial number and other important information VIN NLV...

Page 7: ...ces IMPORTANT To avoid confusing equipment protection with personal safety messages a signal word IMPORTANT indicates a situation that if not avoided could result in damage to the machine 2 3 Why Safe...

Page 8: ...rtness or coordination Consult your doctor about using this machine while taking prescription medications Do not modify the equipment in any way Unauthorized modification may result in serious injury...

Page 9: ...and in good operating condition Perform the Pre operation Checklist procedure before starting work see Pre Operation Checklist on page 24 2 9 Refueling Safety Handle fuel with care It is highly flamm...

Page 10: ...or water heater which use a pilot light or devices which can create a spark DO NOT refuel indoors where area is not well ventilated Outdoor refueling is preferred DO NOT refuel while engine is runnin...

Page 11: ...use burns DO NOT run engine with air cleaner or air cleaner cover removed Be sure to Remove the wire from the spark plug when servicing the engine or equipment to prevent accidental starting Disconnec...

Page 12: ...igns the type of warning and the area or function related to that area that requires your SAFETY AWARENESS Safety sign explanations begin on page 14 Think SAFETY Work SAFELY IMPORTANT If safety signs...

Page 13: ...13 BXT Series 01308 10 11 1 9 1 12 3 Fig 3 Safety Signs on the machine...

Page 14: ...ALL operating instructions in the manual Learn the meaning of ALL safety signs on the machine before operating it The best safety feature is an informed operator 3 CAUTION Risk of injury from flying...

Page 15: ...ration Keep hands clear of this area 5 WARNING Risk of serious injury if caught in drive belt Never operate the machine with guard cover removed Always keep guards and covers in place when machine is...

Page 16: ...uipped Disconnect the battery negative cable so that the engine cannot be started unexpectedly 9 CAUTION Risk of personal injury Do not overload the chipper by placing material into the feed hopper la...

Page 17: ...ted in place for operation 12 CAUTION A noise declaration decal indicates the sound power LWA emitted by the machine when operating For this chipper it can be up to 121 decibels at close distances Alw...

Page 18: ...upler 4 Storage Compartment 5 Belt Guard 6 Centrifugal Clutch 7 Upper Belt Guard 8 Engine 9 Operator Manual Tube 10 Deflector Hood 11 Discharge Chute 12 Feed Hopper Transport Latch 13 Double V belt 14...

Page 19: ...ne Hour Meter 5 2 1 Throttle Lever The Throttle Lever controls engine speed Warm up the engine before putting the chipper to work The throttle lever should be at the MAX position during chipper operat...

Page 20: ...es in this position START In the START position the engine electric starter is activated When released the switch spring returns to ON 5 2 4 Engine Hours and Oil Level Alert Refer to the engine manual...

Page 21: ...positions OFF RUN and START OFF The engine is off in the OFF position Turn the switch counterclockwise to OFF to stop the engine RUN In the RUN position the fuel supply solenoid supplies fuel to the e...

Page 22: ...the coupler over the ball on the hitch Flip the latch to lock the coupler around the ball and install Install the snapper pin to secure the latch Crank the swivel jack up pull out the snapper pin and...

Page 23: ...ot move or transport chipper when the rotor is turning Keep the working area clean and free of debris to prevent tripping Operate only on level ground Do not point discharge at people animals or build...

Page 24: ...components Keep all components in good condition Check and ensure that all covers guards and shields are in place secured and can function as designed Check the condition of the feed hopper safety cu...

Page 25: ...site 1 Use the tow unit to position the Wood Chipper at the work site 2 The chipper can be used as a stand alone or if you require more stability leave your chipper attached to the tow vehicle Fig 14...

Page 26: ...7 Run the engine for a few minutes to allow it to warm 8 Gradually open the choke 9 Turn the discharge head to its desired position 10 Slowly increase the engine speed to engage the centrifugal clutch...

Page 27: ...al into the rotor as the material engages the rotor the rotor will draw the material in Use continuous lite pressure to guide in the material 4 Be aware of how much material you feed in slow down or s...

Page 28: ...d resume working 6 8 2 Severe plug 1 Clear the area of bystanders especially small children 2 Stop the engine remove the ignition key and place it in your pocket or remove spark plug wire and wait for...

Page 29: ...the feed hopper 6 8 5 Operating Hints Keep the working area clean and free of debris to prevent slipping or tripping Operate only on level ground Do not place hands or any body parts into the feed ho...

Page 30: ...se instructions 1 Clear the area of bystanders especially small children 2 Check that all the lights and reflectors required by the highway authorities are in place clean and working 3 Insure that the...

Page 31: ...the machine 7 Turn fuel valve off 8 Move the feed hopper up and lock 9 Touch up all paint nicks and scratches to prevent rusting 10 Remove ignition key and store in a secure place 11 Remove the batter...

Page 32: ...forming any service or maintenance work Use heavy gloves when handling sharp components Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts m...

Page 33: ...hecks See page 24 Every 50 hours or Annually Clean engine air filter See engine manual Check drive belt tension and sheave alignment See page 36 Check wheel lug nut torque See page 43 Check rotor blad...

Page 34: ...before greasing to avoid injecting dirt and grit If fittings do not take grease remove and clean them thoroughly Replace grease fittings as necessary Location Grease Points Every 50 hours of operation...

Page 35: ...ine mount to the main frame located at the bottom of the motor mount 4 Turn the belt tensioning bolt counter clockwise until belt is loose enough to remove then remove the belt see illustration 5 Repl...

Page 36: ...our fore finger and measure its defection Drive belt should deflect no more than 1 2 to 5 8 13 mm to 16 mm 4 If the belt requires adjustment lift and secure the hopper loosen do not remove the 4 x bol...

Page 37: ...edge and the clutch or the sheave measure the gap A 7 If there is more than 1 32 8 mm offset adjustment is required 8 To adjust alignment Loosen the set screw on the bushing attached to rotor sheave...

Page 38: ...onary blade Be sure to tighten the blade mounting bolts to their specified torque when re installing the blades to the rotor 1 Ensure the engine is off ignition switch is off and the fuel valve is clo...

Page 39: ...etting use our chipper clearance setting gauge available from your dealer see accessories 5 Tighten down bolts as specified in the torque chart 7 8 Twig Breaker The Twig Breaker is a breaker tab locat...

Page 40: ...nives to specified angle and check that blade is installed properly Ensure machine is off Obstructed discharge Clear debris from discharge chute Ensure machine is off Broken or missing blade Replace b...

Page 41: ...ed Mounting System Dimensions Hopper Folded L x W x H 102 x 74 1 2 x 90 259 cm x 189 cm x 229 cm Hopper Opening 25 x 25 64cm x 64cm Discharge Hood Rotation Discharge Hood Height 90 229 cm Rated Speed...

Page 42: ...alues by 5 NOTE Bolt grades are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 1...

Page 43: ...ds and possible dangerous separation of wheels from your axle Start all lugs by hand to prevent cross threading Tighten lugs in sequence per wheel lug torque sequence chart The tightening of the faste...

Page 44: ...ginal purchase receipt with any claim This warranty does not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect d...

Page 45: ...Ledger Blades 39 Lubricants 32 M Machine Break In 24 Machine Set Up 25 Maintenance Schedule 33 O Oil Level Alert 20 Operating Instructions 23 Before Startup 24 Chipping Operation 27 Safety Rules 23 P...

Page 46: ......