Wallenstein BXTR6438, Operator'S Manual

Page 1: ...OPERATOR S MANUAL Trailer Wood Chipper BXTR6438 Document Number Z97157_En Rev Aug 2020 TECHNOLOGY S N2E9US1117LS091375 Up...

Page 2: ...nt reference and to pass on to new operators or owners Call your Wallenstein dealer or the Distributor if you need assistance information or additional copies of the manuals Units of measurement in Wa...

Page 3: ...ed Control Bar 22 4 5 P3 PULSE Electronic Control System 23 4 6 Ball and Coupler 30 5 Operating Instructions 31 5 1 Before Operation 31 5 2 Machine Set up 33 5 3 Machine Break In 34 5 4 Chipping Opera...

Page 4: ...l Serial Number Delivery date I have thoroughly instructed the buyer on the equipment care adjustments safe operation and applicable warranty policy and reviewed the manuals Dealer Address City State...

Page 5: ...anufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV KG DIMENSION RIM JANTE E R I T PNEU COLD INFL PRESS PR...

Page 6: ...indicate machine model and serial number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHI...

Page 7: ...afe practices IMPORTANT To avoid confusing equipment protection with personal safety messages a signal word IMPORTANT indicates a situation that if not avoided could result in damage to the machine 2...

Page 8: ...h It is the owner s responsibility to make sure to the operator has familiarity and understanding of the machine Do not modify disable or change the roller feed safety control bar in any way Do not al...

Page 9: ...Inspect machine for damaged or loose parts before resuming work Make sure all guards deflectors and shields are in place before starting and operating Do not allow anyone within the work or danger zo...

Page 10: ...ediately Handle batteries carefully W020 Wear gloves and safety glasses or face shield when working on or near batteries Use a battery carrier to lift the battery or place hands at opposite corners to...

Page 11: ...ith the engine as set by the original equipment manufacturer DO NOT check for spark with spark plug or spark plug wire removed DO NOT crank engine with spark plug removed If engine is flooded crank un...

Page 12: ...vided below can be used Make periodic reviews of Safety and Operation a standard practice for all operators Review again at the startup of every season The design and manufacture of this product confo...

Page 13: ...otential hazard and the bottom or right hand panel shows the message how to avoid the hazard Hazard How to avoid the hazard Practicing good safety means becoming familiar with safety signs and warning...

Page 14: ...Risk of high pressure hydraulic fluid piercing exposed skin Do not check for leaks with hand or fingers Serious injury can result 2 Warning Risk of explosion Do not refuel the machine while smoking or...

Page 15: ...ger than 7 18 cm diameter into the chipper Attempting to chip anything larger could stall the engine damage the machine or cause personal injury 6 Caution Risk of serious injury or death if hands or l...

Page 16: ...ns on them new signs must be applied Safety signs must always be replaced if they become damaged are removed or become illegible Safety signs are available from your authorized dealer Replacing Damage...

Page 17: ...See page 8 3 2 Job Site Familiarization It is the responsibility of the operator to be thoroughly familiar with the work site prior to starting Prevent the chance or possibility of problems or accide...

Page 18: ...nk 2 ST205 75R14 LRC Radial Tires 3 Electric Brakes Option 4 Kohler CH980 Engine 5 P3 Electronic Control System Display 6 Drive Belt 7 Discharge Chute 8 Hood Deflector 9 Hood Rotation Stop 10 Rotor Sh...

Page 19: ...op Tail Turn Signal Light 21 Hydraulic Motor 22 Ledger Blade 23 Twig Breaker 24 Upper Rotor Housing 25 Operators Manual 26 Rotor 27 Rotor Blade 28 Bridge Guard 29 Hydraulic Pump 30 Feed roller Control...

Page 20: ...electrical system power and turn the engine off RUN ON Turn clockwise to the centre detent for the run position This is the position where the engine will continue to run START Turn fully clockwise t...

Page 21: ...required 3 Lock the deflector into position by lowering the handle into one of the slots Slots Deflector Grip Handle Latch Handle 4 2 Discharge Chute The discharge chute is designed with a spring load...

Page 22: ...ble into the forward stop position and feed rollers stop turning 2 Push the bar to the next detent position and the feed rollers begin to turn forward feed This is the normal operating position for th...

Page 23: ...or to recover If it slows below the minimum rotor speed setting P3 auto reverses the feed rollers preventing a stall out Wood material is then pulled away from the rotor giving it the opportunity to r...

Page 24: ...oft key buttons 2 Soft Key Indicator Icons These icons are displayed directly above the Soft Key Navigation Buttons They indicate your current selection options and are only shown when that selection...

Page 25: ...AL amber feed rollers are stopped FORWARD FORWARD green arrows feed rollers are going forward Material in the rollers is pushed into the rotor LOW RPM LOW RPM green arrows with the feed control bar in...

Page 26: ...set the default operating parameters for your machine Enter Password This password protected menu provides access to factory settings Use the Up and Down arrows to cycle through the menus The active s...

Page 27: ...ED 0000 Sets the rpm point where feed rollers start up Min Rotor rpm MIN ROTOR RPM 0000 Sets the low rpm point where the feed rollers auto reverse If the rotor speed slows down under load below this s...

Page 28: ...fault values 01234 SETTINGS FEED SETTINGS RESET DEFAULTS DIAGNOSTICS SELECT MACHINE ENTER PASSWORD 01252 ARE YOU SURE YOU WANT TO RESET Fig 8 Reset Defaults Screen Diagnostics screen The Diagnostics s...

Page 29: ...gate to Select Machine then press Press the Up or Down arrows to find your machine model Press to save your selection and P3 returns to Settings menu Pressing Home icon exits to the Settings screen wi...

Page 30: ...securely to the tow vehicle to prevent unexpected separation Cross the chains when attaching to the tow vehicle 7 Ensure light harness cable is firmly connected to the tow vehicle and the signal ligh...

Page 31: ...ine off stop and disable engine remove ignition key and place in your pocket set park brake and wait for all moving parts to stop before servicing adjusting repairing or unplugging Do not run machine...

Page 32: ...d discharge chute Remove any blockages twine wire or other material that has become entangled Check the condition and clearance of the twig breaker rotor and stationary blades Adjust or replace as req...

Page 33: ...ine at the work site 1 Use the tow vehicle to position the Wood Chipper at the work site 2 For greater stability leave your chipper attached to the tow vehicle The chipper can be used as a stand alone...

Page 34: ...arts 7 Operate at low idle for a few minutes to allow the engine to warm 8 Gradually open the choke 9 Turn the discharge head to its desired position 10 Slowly increase the engine speed to engage the...

Page 35: ...rque all fasteners and hardware 5 Check condition of rotor bearings 6 Check the condition and clearance of the twig breaker rotor and ledger blades Adjust as required 7 Check for entangled material Re...

Page 36: ...them and shut the rollers off Be aware of the size and shape of the material crotchety curved branches and logs can move in unpredictable ways as they pass through the feed rollers Large curved piece...

Page 37: ...t opening and the rotor 7 Check that everyone is clear of machine before restarting engine 8 Start the engine and resume working 5 6 1 Severe plug 1 Ensure the machine is in safe condition before begi...

Page 38: ...been removed lower the upper roller housing back into position and tighten up the housing bolts 13 Close the upper rotor housing Tighten fasteners to their specified torque 14 Check that everyone is...

Page 39: ...ne while smoking or when near open flame or sparks WARNING Fuel vapors can explode causing injury or death Do not smoke while refueling Keep sparks flames and hot components away W027 After refueling...

Page 40: ...the highway authorities are in place clean and working 6 Turn the discharge hood and point toward the feed table to reduce the width of the machine 7 Check tire air pressure Check for cuts or damaged...

Page 41: ...dry area where it cannot freeze See page 48 Connect a battery maintainer to keep it at full charge 4 Inspect all rotating parts for entangled material Remove all entangled material 5 Remove all remain...

Page 42: ...The manufacturer is not responsible for injuries or damages caused by use of unapproved parts or accessories A fire extinguisher and first aid kit should be kept readily accessible while performing ma...

Page 43: ...used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminants 6 2 Maintenance Schedule Perform maintenance procedures at time shown or ho...

Page 44: ...or A B C D On a regular basis check all nuts bolts and screws and ensure they are all properly secured Location Grease Points 50 hrs or Annually 1 Upper Left Roller Bearing 2 Lower Left Roller Bearing...

Page 45: ...chipper re move entangled material wood chips small debris E G Hydraulic Filter re place every 100 hours or annually Battery check every 50 hours 11 10 9 12 Belt drive Check tension daily adjust every...

Page 46: ...located just above the tool box lid Hydraulic oil level should be checked daily and the quality of the oil should be inspected every 50 hours If the oil is dirty or smells burnt it should be replaced...

Page 47: ...ound drain and remove the Allen screw 5 Allow the oil to drain then flush the tank 6 Replace the Allen screw and refill the tank with Dexron III oil Dispose of used oil in an environmentally acceptabl...

Page 48: ...Contact battery manufacturer and battery charger manufacturer for detailed instructions 1 Remove battery from unit 2 Use a battery carrier to lift the battery or place hands at opposite corners to avo...

Page 49: ...rd 2 Loosen the four bolts that hold the engine mount to the main frame 01355 Fig 14 Engine Mount Bolts 01353 Fig 15 Belt Tensioning Bolt 3 Turn the belt tensioning bolt counterclockwise to loosen the...

Page 50: ...ing method can be used NOTE A straight edge at least 50 127 cm in length is required The maximum misalignment is 1 32 1 mm Place the straight edge along the back face of the rotor sheave and engine cl...

Page 51: ...eave Bolts 6 Sheave 4 Turn in the bolts evenly in 1 4 turn increments to pull the hub and the sheave slightly apart so they can move on the shaft 5 Lightly tap the sheave hub with a block of wood to m...

Page 52: ...ade Be sure to tighten the blade mounting bolts to their specified torque when re installing the blades to the rotor 1 Ensure the engine is off ignition switch is off 2 Remove the bolt that secures th...

Page 53: ...blade 3 Rotate the blade and replace or swap with new or re sharpened blade 4 Hand tighten the bolts and set the clearance between the ledger and rotor blades at 1 32 1 16 3 4 1 1 2 mm For fast and e...

Page 54: ...lic filter Change filter See page 47 Hydraulic oil is contaminated Inspect oil condition for dirt or foaming Replace oil See page 43 Obstructed discharge Clear debris from discharge chute Unusual mach...

Page 55: ...quired See page 23 P3 not receiving signal Inspect rotor sensor for damage Replace unit if required Inspect rotor sensor mount or sheave mounted indicator plate for damage or misalignment Repair or re...

Page 56: ...ries Call your dealer for pricing and availability For BXTR6438 Trailer Wood chipper An easy and accurate way of setting the critical clearancesbetweentheledgerbladeandtherotor chipper blade LEDGER CL...

Page 57: ...pt with any claim This warranty does not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of pro...

Page 58: ...nk 9 US gal 34 L Mounting System Trailer 2 50 8 mm ball and coupler Dry Weight 2 225 lb 1 009 kg Dimensions Length x Height x Width Feed Table Open 148 1 2 x 64 x 100 378 cm x 163 cm x 255 cm Closed 1...

Page 59: ...lues by 5 NOTE Bolt grades are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12...

Page 60: ...xle Torque wrenches are the best method to assure the proper amount of torque is being applied to a fastener Wheel lugs should be torqued before first road use and after each wheel removal Check and r...

Page 61: ...Drain 47 Hydraulic Oil Fill 46 Hydraulic Oil Filter 47 Servicing the Battery 48 Maintenance Decals 6 Maintenance Schedule 43 Max Feed Speed 27 Min Feed Speed 27 Min Rotor rpm 27 O Operating Instructio...

Page 62: ...ations 13 Safety Training 8 Serial number location 5 Service and Maintenance Maintenance Schedule 43 Service Illustration 44 Sheave Alignment 50 Service Illustration 44 Severe plug 37 Specifications 5...

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