Wallenstein CT162, Operator'S Manual

Page 1: ...OPERATOR S MANUAL TRAILERFIREWOOD CONVEYOR CT16 S N CT162 Up CT24 S N CT244 Up CT16 CT24 Part Number Z97133_En Rev Apr 2020 ...

Page 2: ...ee operation Wallenstein products requires that anyone using or maintaining the machine reads and understands the Safety Operation Maintenance information contained within this Operator s Manual Units of measurement in Wallenstein Equipment technical manuals are written as US Customary SI metric Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Walle...

Page 3: ... 17 4 2 Pre Operation Checklist 17 4 3 Hitch Lock Pin 18 4 4 Connecting Hydraulic Lines 18 4 5 Setting Conveyor Speed 18 4 6 Conveyor Height Adjusting 19 4 7 Conveyor Angle Indicator 19 4 8 Rotating Wheels 20 4 9 Conveyor Axle Position 21 4 10 Transporting 22 4 11 Storage 23 4 12 Removing from Storage 23 5 Service and Maintenance 24 5 1 Maintenance Safety 24 5 2 Maintenance Schedule 24 5 3 Grease ...

Page 4: ...iewed the manuals _________________________________________ Dealer Representative __________ __________ __________ Date dd mm yy The product manuals have been received by me and I have been thoroughly instructed as to care adjustments safe operation and applicable warranty policy ___________________________________ Owner __________ __________ __________ Date dd mm yy 1 2 Delivery Inspection Report...

Page 5: ...TANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE CE VEHICLE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICLES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE...

Page 6: ...indicate machine model and serial number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV KG DIMENSION RIM JANTE E R I T PNEU COLD INFL PRESS PRESS DE CONFLA A FROID PSI LPC THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MO...

Page 7: ...uation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT To avoid confusing equipment protection with personal safety messages a signal word IMPORTANT indicates a situation that if not avoided could result in damage to the machine 2 3 Why is SAFETY important Three Big Reasons Accidents can disable and kill Accidents can cause...

Page 8: ...erating or performing maintenance DO think SAFETY Work SAFELY DO NOT expect a person who does not understand operation and safety instructions to use the machine Untrained operators are not qualified and can create risks of serious injury or death It is the machine owner s responsibility to make sure every operator is fully trained DO NOT modify the equipment in any way Unauthorized modification m...

Page 9: ... of the hoisting winch could cause the conveyor to lower unexpectedly Do not climb on the conveyor If maintenance or other work is required avoid the risk of falling off by lowering it 2 6 Equipment Safety Guidelines Replace any safety sign or instruction sign that is not readable or is missing Location of such safety signs is indicated in this manual Never exceed the limitations of the machine If...

Page 10: ...eam of hydraulic fluid Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface Do not attempt any makeshift repairs to the hydraulic lines fittings or hoses by using tape clamps or cements Doing so can cause sudden failure and create a hazardous and unsafe condition Relieve pressure on the hydraulic system before working it The hydraulic system operates under...

Page 11: ...shows the message how to avoid the hazard Hazard How to avoid the hazard Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertness Think SAFETY Work SAFELY Fig 2 Conveyor Safety Decals 01206 5 8 2 2 2 3 7 9 CT16 CT24 Trailer Firewood Conveyor Safety Safety 11 ...

Page 12: ... caught in drive chain resulting in serious injury Keeps hands clear of this area 3 Warning Risk of hands being crushed in this area Keep hands clear of all moving parts 4 Warning Risk of hydraulic fluid escaping under high pressure and penetrating the skin causing serious injury Do not check for leaks with hand or fingers when the system is pressurized Fig 3 Conveyor Safety Decals 01207 2 2 1 1 6...

Page 13: ...illegible Safety signs are included in the product decal kit available from your authorized dealer Decals are not available separately Always replace safety signs that are missing or have become illegible Replacement safety signs are available from your authorized distributor dealer parts department or the factory Always keep safety signs clean and legible Parts replaced that had a safety decal on...

Page 14: ... information has been reviewed Review this information annually before the season start up Make these periodic reviews of safety and operation a standard practice for all equipment An untrained operator is unqualified to use this machine A sign off sheet is provided for your record keeping Use it to record personnel who will be working with the equipment have read and understand the information in...

Page 15: ...ne 3 3 Job Site Familiarization It is the responsibility of the operator to be thoroughly familiar with the work site prior to starting Doing so can prevent the chance of problems or accidents 3 4 Equipment Condition 1 Check the general condition of the conveyor Ensure that all nuts and bolts are secure and that moveable parts are secured and in their proper place 2 Always inspect the wire rope as...

Page 16: ...1 Conveyor Hopper 2 Conveyor Chain 3 Chain Cleats 4 Conveyor Trough 5 Hydraulic Motor 6 Folding Frame Upper 7 Hand Winch 8 Winch Cable 9 Toplink 10 Folding Frame Lower 11 Wheels 12 Flow Control valve 13 Crank Jack 14 Hydraulic Hoses 15 Hitch Familiarization CT16 CT24 Trailer Firewood Conveyor 16 ...

Page 17: ... 25 4 Check condition of hand winch and wire rope Replace wire rope if kinked worn or has broken strands 4 2 Pre Operation Checklist Before using the conveyor review this checklist Pre operation Checklist Make sure conveyor chain is clear for startup Check for entangled material Park conveyor on stable level ground Block or chock wheels so it cannot roll in either direction Check conveyor bearings...

Page 18: ...or an auxiliary valve kit is required to control the conveyor Refer to the parts manual for information on the optional valve kit If the conveyor is equipped with the accessory hydraulic power pack see Accessory Hydraulic Power Pack on page 27 for operating instructions 4 5 Setting Conveyor Speed The conveyor is powered by an external hydraulic source unless equipped with the accessory hydraulic p...

Page 19: ...nked or frayed It could break collapsing the conveyor and whip violently causing serious injury or death Replace wire rope if damage is apparent W046 To Raise the Conveyor Angle CAUTION Conveyor wheels must always be parked on firm level area Never raise conveyor if wheels are positioned on uneven ground Turn winch handle clockwise A loud clicking sound is heard while raising 00271 Fig 10 Raise Co...

Page 20: ...white 2 Approaching Unsafe Angle yellow 3 Unsafe Angle red 4 8 Rotating Wheels Move the conveyor sideways when the split wood stack height is up to the conveyor or approaching the wheels Unpin and rotate the wheels to swing the conveyor Remove lynch pin then pull the pin and rotate the wheel Reinsert pin and lynch pin Push the conveyor to the new position Chock or block the wheels 01209 Fig 14 Rot...

Page 21: ...conveyor frame based on the measurements in the following table Measure from the front of the wheel base frame to the center of the axle measurement X Conveyor Model Measurement X No Power Pack1 Power Pack Equipped2 CT16 35 90 cm 41 105 4 cm CT24 6 15 2 cm 9 23 cm 1 Standard configuration 2 Accessory power pack mounted on frame Tongue Weight Adjusting Tongue weight can be further adjusted for towi...

Page 22: ...inal circle check before transporting 1 Clear out all split wood from the conveyor 2 Shut down the conveyor and the power source Move the valve control lever to relieve pressure in the hydraulic lines 3 Disconnect and cap the pressure and return lines Place the hose ends in the conveyor hopper storage holes 00484 Fig 16 Hose End Storage Clean off all dirt mud and debris Rotate the crank jack to ve...

Page 23: ...damaged components to prevent any unnecessary down time at the start of next season 4 11 1Storing Conveyor 1 Clean off all dirt mud and debris 2 Turn fuel valve OFF on the engine if equipped Add fuel stabilizer to the fuel tank 3 Make sure the hose ends are capped and stored 4 Grease conveyor drive bearings one grease gun shot for each bearing See page 25 5 Select an area that is dry level and fre...

Page 24: ...ts or accessories Make sure all safety shields and devices are re installed after a maintenance or service procedure is finished Do not use gasoline or diesel fuel when cleaning any parts Use a regular cleanser Use proper tools that are in good condition Make sure the procedure is understood before performing any service work IMPORTANT If equipped with the accessory power pack refer to the engine ...

Page 25: ...Chain Tension Adjusting The conveyor chain can stretch a slight amount and can require occasional adjustment Care must be taken the chain is not over adjusted as this adds pretension into the chain and reduces chain life IMPORTANT The main requirement of chain adjustment is to remove slack from the chain take up the clearances in each link It is easy to over tighten the chain so great care is need...

Page 26: ...tion properly if exposed to oil or grease Apply a drop or two of SAE 30 engine oil to each bushing inside diameter and to the ratchet pawl pivot points Maintain a thin layer of marine grease on the gear teeth and shaft threads 00462 Fig 24 Hand Winch Service and Maintenance CT16 CT24 Trailer Firewood Conveyor 26 ...

Page 27: ...flow control valve The kit is self contained powered by a Honda GX200 engine coupled to a pump with an oil reservoir hoses return filter and control valve Fig 44 Accessory Hydraulic Power Pack 1 Control Valve 2 Hydraulic Tank 3 Oil Level Dipstick Filler Tube 4 Honda GX200 Engine 5 Hydraulic Pump 6 Suction Line 7 Return Filter 8 Pressure Line 9 Base 10 Return Line 11 Mounting Bolts 12 Hose Clamps a...

Page 28: ...e choke valve in the carburetor Place the choke lever in the CLOSED position 3 when starting a cold engine Move the choke lever to the OPEN position 2 after the engine starts When restarting a warm engine leave the lever in the OPEN position 00188 1 2 3 Fig 27 Choke Lever 1 Choke Lever 2 Choke Open Position 3 Choke Closed Position Fuel Shut off Valve The engine is equipped with a valve between the...

Page 29: ...eed with the flow control valve Stop the conveyor drive by pushing the lever forward 1 2 00533 Fig 31 Conveyor Control Valve 1 Conveyor Control Valve On Off 2 Flow Control Valve Speed 6 2 Operating Instructions CAUTION Before starting engine review the operating and maintenance instructions in the engine manual W019 DO NOT operate engine in an enclosed area Exhaust gases contain odorless and deadl...

Page 30: ...e engine or equipment to prevent accidental starting Disconnect the ground wire from the battery terminal Keep engine cooling fins and governor parts free of grass and other debris that can affect engine speed Use fresh gasoline Old fuel can clog carburetor and cause leakage Check fuel lines and fittings frequently for cracks or leaks Replace if necessary 6 2 1 Pre start Checks Engine Oil Level Ch...

Page 31: ...uel tank cap Fill the tank to 1 2 12 mm below bottom of filler neck to provide space for any fuel expansion Do not overfill 6 Install fuel fill cap securely and wipe up any spilled fuel Engine Air Cleaner A dirty air filter can restrict air flow to the carburetor reducing engine performance If the engine is operated in very dusty areas clean the air filter more often than specified IMPORTANT Opera...

Page 32: ...emoving it to examine 9 Install filler cap securely afterward Wipe up any spilled oil Check levels after changing filters or servicing hydraulic components 6 2 2 Starting the Engine CAUTION Before starting engine review the operating and maintenance instructions in the engine manual W019 WARNING Engine exhaust contains carbon monoxide an odorless poisonous gas Breathing it can cause unconsciousnes...

Page 33: ...inst the engine Return it gently to prevent damage to the starter 6 Leave the engine operating at low throttle for a few minutes to allow it to warm up Gradually push the choke control lever open to the left as the engine warms IMPORTANT Engine should be warmed up before putting to work 7 Once the engine is warmed increase throttle as required Adjust engine speed to preferred conveyor off load spe...

Page 34: ...0 Check engine oil level See page 30 Every 50 hours or Annually Clean engine air filter See page 31 Every 100 hours or Annually Change engine air filter See page 31 Change fuel filter See engine manual 6 3 3 Hydraulic Oil Changing CAUTION Risk of burns to exposed skin Hydraulic oil becomes hot during operation Hoses lines and other parts become hot as well Wait for the oil and components to cool b...

Page 35: ...0538 Fig 42 Oil the Seal 3 Turn the new filter on by hand until it is snug then tighten another 1 4 turn Wipe off any oil residue on the filter and filter head 4 Fill the reservoir with clean new oil Verify the oil level using the dipstick The oil level should be at the upper mark 00536 3 2 1 Fig 43 Hydraulic Oil Level 1 Full Oil Level Mark 2 Low Oil Level Mark 3 Oil Level Dipstick CT16 CT24 Trail...

Page 36: ...or distance between axle sprockets Excessively worn sprocket The chain and sprocket do not match Replace the chain and or sprocket with the correct sized part Unusual noises Excessive wear in the chain or sprocket Replace the chain or sprocket Excessive wear at the inside of the chain s link plates or the teeth surfaces Improper centering of the sprocket Correct the centering of the drive and driv...

Page 37: ...ed Dimensions see note Raised L x W x H 180 x 70 x 119 457 cm x 178 cm x 302 cm 260 x 74 x 174 660 cm x 188 cm x 442 cm Lowered L x W x H 212 x 70 x 63 538 cm x 178 cm x 160 cm 307 x 74 x 83 780 cm x 188 cm x 211 cm Hitch Clevis Hitch Optional 2 Ball Hitch Tire Size 5 30 12 LRC Total Weight estimated 825 lb 374 kg 990 lb 449 kg Wheels 90 Swivel Adjustable Axle NOTE Maximum height shown Width is va...

Page 38: ...dentified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27 33 45 45 63 7 16 30 41 53 72 75 100 1 2 45 61 80 110 115 155 9 16 60 95 115 155 165 220 5 8 95 128 160 215 220 305 3 4 165 225 290 390 400 540 7 8 170 230 420 570 650 880 1 225 345 630 850 970...

Page 39: ... 20 25 26 32 5 35 40 45 5 52 50 60 65 78 14 lbf ft N m 20 25 26 32 5 50 60 65 78 90 120 117 156 15 lbf ft N m 20 25 26 32 5 50 60 65 78 90 120 117 156 16 lbf ft N m 20 25 26 32 5 50 60 65 78 90 120 117 156 4 Bolt Wheel Lug Torque Pattern 5 Bolt 6 Bolt 8 Bolt Tightening Flare Type Tube Fittings 1 Check flare and flare seat for defects that might cause leakage 2 Align tube with fitting before tighte...

Page 40: ...es not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of profits 4 Damages resul ng from Misuse negligence accident the or fire Use of improper or insufficient fuel fluids or lubricants Use of parts or a ermarket accessories other than genuine Wallenstein parts Modifica ons altera on tampering or im...

Page 41: ...ck Pin 18 Hydraulic Connections 18 Pre Operation Checklist 17 Rotate Wheels 20 Conveyor Speed 18 Conveyor Tongue Weight 21 D Decals on the machine types 6 Delivery Inspection Report 4 E Engine Controls Choke Lever 28 Fuel Shut off Valve 28 Ignition Switch 29 Recoil Starter 29 Throttle Lever 28 Engine related issues 36 Equipment Safety Guidelines 8 9 F Familiarization 15 Conveyor Speed 18 Equipment...

Page 42: ...tective Equipment PPE 8 Replacing Damaged Safety Signs 13 Safety Alert Symbol 7 Safety Training 24 Signal Words 7 Safety Alert Symbol 7 Safety Notice Decals 6 Safety Rules 8 Safety Sign Locations 11 Safety Signs Safety Sign Locations 11 Safety Training 8 24 Serial number 5 Service and Maintenance 24 Fluids and Lubricants 34 Grease Points 25 Hand Winch 26 Maintenance Schedule 24 Sign off form 14 Sp...

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